某公司无极灯五月份报告

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2021/2/8,#,2011,年,5,月份,质量分析会,品质部,第一部分,原材料检验汇总,5,月镇流器原材料检验情况,报检,检验,合格,让步接收,不合格退货,36,36,30,6,0,备注：,让步接收,-,1,、两批场效应管参数不在标准范围内；,2,、散热片两孔不圆略带毛刺,3,、电源盒,+,散热片：有污渍；,4,、散热片两孔不圆有毛刺；,5,月灯泡耦合器原材料检验情况,报检,检验,合格,让步接收,不合格,退货,15,15,10,3,2,让步接收：,1,、两批过渡件经厂家返修后，出现卸下灯头交易的情况；,2,、部分过渡件配合紧,退货：,1,、一批过渡件配合紧；,2,、一批磁芯内径离散性大,5,月份灯具原材料检验情况,报检,检验,合格,让步接收,不合格,退货,1,1,1,0,0,让步接收：,1,、外表涂漆不均匀，散热片不合格（未打孔）,第二部分,生产情况汇总,5,月灯泡生产质量状况,1.,灯泡各工序合格率,涂粉,投入数,合格数,合格率,主要废品分布,屏花,粉团,脏点,炸,其它,合计,4944,4673,94.5%,157,25,73,16,271,5,月份涂粉工序废品分布图,封口,投入数,合格数,合格率,炸,断排,其它,合计,4673,4629,99.1%,27,17,44,5,月份封口工序废品分布图,排气,投入数,合格数,合格率,主要废品分布,内管炸,根断,边漏,冲粉,炸,根漏,裂纹,根裂,合计,4629,4466,96.5%,4,26,24,43,48,6,4,8,163,5,月份排,气,气工序,废,废品分,布,布图,老炼,投入数,合格数,合格率,划伤,斑点,掉粉,来料,漏气,炸,封歪,不亮,光效低,合计,4255,3817,89.7%,10,2,34,19,36,56,16,52,213,438,5,月份老,炼,炼工序,废,废品分,布,布图,2,、灯泡,质,质量分,析,析,5,月份灯,泡,泡质量,分,分析,二、,5,月镇流,器,器生产,情,情况,工序,投入数,合格数,合格率,主要废品分布,插件,1762,1762,100.0%,浸焊,1684,1684,100.0%,补焊,1828,1828,100.0%,清洗,2090,2090,100.0%,装片,2060,2060,100.0%,调试,2056,1916,93.2%,单耦高,功率低,功因低,功率高,不亮,闪,爆,开路高,无保护,烧,异响,保护高,保险坏,插错,合计,3,1,69,1,48,2,2,6,2,1,4,1,140,修好,50,装壳,2093,2093,100.0%,老炼,1786,1742,97.5%,功率高,功率低,功因低,烧保险,不亮,打火,闪,端子坏,数字不稳,爆,异响,合计,8,7,23,1,3,1,1,44,售服,299,5,月份镇,流,流器质,量,量分析,从,5,月份的,统,统计来,看,看，调,试,试、老,练,练合格,率,率都好,于,于上个,月,月。,调试废,品,品主要,为,为功因,低,低、不,亮,亮等，,原,原因为,上,上个月,调,调试的,为,为,50W,和,165W,。,50W,为整流,桥,桥的，,在,在调试,过,过程中,发,发现功,因,因低，,初,初步试,验,验说明,芯,芯片质,量,量不行,。,。,165W,故障率,高,高是众,所,所周知,的,的事情,，,，,165W,降低故,障,障率实,验,验已经,在,在小批,量,量生产,，,，以后,165W,合格率,会,会逐步,上,上升。,5,月份调,试,试维修,记,记录,无调试,维,维修、,老,老炼维,修,修记录,。,。,第三部,分,分成,品,品交收,检,检验情,况,况汇总,5,月灯泡,成,成品交,收,收情况,型号,批号,数量,检验结果,备注,PA5000,11-07,1069,合格,一只同轴度超标,T5000,11-08,861,合格,三只同轴度超标，一只掉汞齐,T5000,11-08,373,合格,一只同轴度超标,T5000,11-09,704,合格,三只同轴度超标,P5000,11-10,520,合格,一只灯泡有划痕，,11,只掉汞齐，直径大于,2mm,P5000,11-10,520,合格,一只同轴度超标,P5000,11-11,422,返检复测,返检后,310,只,合格,310,合格,P5000,11,月,11,日,257,返检,一只光效低，一只功率高,PA5000,11,月,12,日,147,合格,合计,5183,5,月耦合,器,器成品,交,交收情,况,况,型号,批号,数量,检验结果,备注,85W/143,11-11,80,合格,135W/163,11-06,1000,让步接收合格,165W/163,11-04,328,合格,165W/163,11-08,672,合格,165W/163,11-08,190,合格,165W/163,11-09,872,合格,50W/130,11-07,142;11-10,1000,1142,合格,165W/163,11-09,981,合格,85W/143,11-11,491,合格,85W/143,11-12,402,合格,合计,6158,5,月镇流,器,器成品,交,交收情,况,况,型号,批号,批量,检验结果,备注,50W,11-04S,54,合格,23WRD,11-05,30,让步接收合格,外观，规格无,W,，塑料件不干净，发黄,30RD,11-06,87,让步接收合格,1,只掉汞齐，外观，规格无,W,，塑料件不干净，发黄,20WRD,29,让步接收合格,功率高，外观，规格无,W,，塑料件不干净，发黄,30WRD,11-04,18,让步接收合格,喷码为,RD,，无生产批号外观，规格无,W,，塑料件不干净，发黄,30WRD 30W/RD,11-06,267,让步接收合格,塑料件破裂、外观、规格无,W,23W/RD,11-05,66,让步接收合格,塑料件破裂、外观、规格无,W,85W,11-05S,185,合格,85W,11-05S,127,合格,85W,11-05S,203,合格,50W,11-04S,34,合格,165W,维修,11-02,，,G/D,137,让步接收合格,一只功率低,85W,11-05+G/D,154,合格,165W,11-04,282,让步接收合格,低温不启动，一只常温下也不启动，不得在东北地区使用,165W,11-04,156,合格,85W,11-05,187,合格,165W,11-04,51,让步接收合格,一只功率低，一只功因低,85W,11-05,140,合格,合计,2207,5,月灯具,生,生产情,况,况,日期,型号,批号,数量,检验结果,备注,4,月,29,日,BSGC-03570,11-55,60,合格,5,月,9,日,BSGC-03520,11-56,280,合格,5,月,10,日,BSGC-07420,11-59,160,合格,5,月,17,日,路灯,11-66,4,合格,合计,504,5,月份成,品,品交收,原,原因分,析,析,灯泡,镇流器,共,9,批次让,步,步接收,合,合格，,其,其中,6,批为一,体,体化无,极,极灯，,原,原因为,无,无生产,批,批号，,灯,灯功率,高,高，外,观,观不合,格,格。不,合,合格批,次,次的主,要,要问题,：,：一是,功,功率低,，,，原因,是,是大磁,环,环加工,的,的电感,量,量偏高,。,。二是,低,低温测,试,试不启,动,动，与,稳,稳压管,的,的大小,有,有关。,耦合器,第四部,分,分,出厂检,验,验情况,5,月份一,对,对一整,套,套老化,成,成品情,况,况,批号,不合格品及分布情况,电源废品,灯泡废品,备注,型号,灯泡,耦合器,镇流器,投入数,产出数,闪,响,不亮,不亮,歪,铟网掉,WJ85WP5000,11-04,11-02S,11-06S,11,11,WJ85WP5000,11-04,11-11,11-01,202,175,8,9,10,WJ135WPA5000,10-16,10-17,11-02,10-13,50,40,10,WJ85WPA5000,11-07,10-25,10-15,30,30,WJ50WT5000,11-05,11-07,10-05,30,29,1,WJ135WPA5000,副品,11-06,10-09,60,58,1,1,WJ165WPA5000,11-03,11-08,11-02,100,100,WJ165WPA5000,副品,11-09,11-02,60,60,WJ165WPA5000,副品,11-09,11-02,50,50,WJ165WPA5000,副品,11-09,10-10,58,57,1,WJ165WPA5000,F,11-01,11-02,60,60,WJ165WPA5000,F,11-01,11-02,40,40,WJ135WPA5000,11-07S,11-06,10-13,103,100,1,2,WJ165WPA5000,11-07S,11-09,11-02,245,240,1,1,2,1,WJ135WPA5000,11-07S,11-06,10-13,50,50,WJ135WPA5000,金黄,11-06,10-13,10,10,WJ135WPA5000,金黄,9-04S,11-06,10-13,15,15,合计,1174,1125,合格率,96%,5,份一对,一,一整套,老,老化成,品,品分析,主要是,11-01,批次镇,流,流器损,坏,坏的较,多,多,第五部,分,分,销售及,售,售后情,况,况,5,月份,50W,、,85W,、,135W,电源售服维,修,修记录,功率,故障现象,损坏元件,数量,百分比,50W,不亮,端子,29,96.67%,报废,进水,1,3.33%,总数,30,85W,正常,11,39.29%,不亮,端子（,8,海洋王端子）,10,35.71%,报废,3,进水,1,模块,1,板烧,5,17.86%,不亮,保险管,R4 R10 IC Q1 C6,1,3.57%,功因低,IC Q1,1,3.57%,总数,28,85W(3.7m),正常,3,60.00%,不亮,保险管,D4,2,40.00%,总数,5,135w,正常,1,33.33%,不亮,R6 IC D11 D12,1,33.33%,不亮,保险管,D4,1,33.33%,总数,3,5,月份,165W,电源售服维,修,修记录,功率,故障现象,损坏元件,数量,百分比,165W,不亮,Q2 Q3,3,27.27%,不亮,保险管,D4,2,18.18%,不亮,保险管,1,9.09%,不亮,大磁环,C11 C12,1,9.09%,不亮,大磁环 滤波器,1,9.09%,不亮,保险管,IC R4 R10 Q1 D6,1,9.09%,不亮,IC R4 R10 Q1 D6 C4,1,9.09%,不亮,热敏电阻 整流桥,1,9.09%,总数,11,5,月份耦合器,售,售服记录,故障情况,50W/130,85W/143,长屏蔽线,135W/163,165W/163,合计,线断滑丝,2,4,6,外表变黑,1,1,绕线架坏,1,1,高温线打火,34,34,底座打火,30,30,正常,40,40,其他,6,6,合计,2,6,110,118,5,月份灯泡售,服,服记录,废品分布,T5000,200WPC,PA5000,B5000,P2700,B2700,合计,正常,1,1,灯泡碎,1,18,19,不亮,12,12,闪,1,1,泡烧,1,1,其他,7,7,掉粉,1,1,合计,1,38,3,42,5,月份售后维,修,修数据分析,5,月份镇流器,售,售后维修总,数,数为,77,块，正常品,为,为,15,块，占废品,的,的,19%,。元器件坏,为,为,19,块，主要是,IC,和场效应管,等,等元器件质,量,量问题，占,废,废品的,24%,。端子坏为,39,块，主要是,海,海洋王端子,，,，