司机室门结构介绍镇江金阳机电有限公司

客车用电热开水器使用说明书Operating Instructions for Electric Water boiler for Passenger Car客车用电热开水器Electric Water boiler for Passenger Car使用说明书Operating Instructions2015年06月June 2015镇江金阳机电有限公司Zhenjiang Jinyang Mechanical & Electrical Co., Ltd.第1页共25页Page 1 of 25目 录CONTENTS1、概述41. General42、主要技术参数42. Main technical parameters42.1主要技术参数42.1 Main technical parameters42.2使用环境52.2 Operation environment53 原理53Working principle53.1 电热开水器电路工作原理方框图（见图一）53.1 Block diagram of electric circuit working principle (see Fig. 1)53.2 电气控制原理53.2 Electric control principle53.3 自动保温原理63.3 Auto heat preservation principle63.4 水位控制原理（参见图二水位控制流程图）63.4 Water level control principle (see Fig. 2 Water-level control flowchart)63.5 二次保护（防干烧）原理73.5 Dual protection (anti dry heating) principle73.6 放开水控制73.6 Control of boiled water outgoing74 性能特点84Features84.1 高效节能84.1 High efficiency and energy saving84.2 清洁卫生84.2 Clean and hygienic84.3 除垢简单84.3 Easy descaling84.4 安全可靠94.4 Safe and reliable94.5自动控制94.5 Auto control94.6技术先进94.6 Advanced technology94.7 维护简便94.7 Easy maintenance95 炉体结构105Boiler structure105.1 电热开水器的内部结构图（下图示）105.1 Internal structure drawing (See figure below)105.1.1 机柜组成115.1.1 Cabinet assembly115.1.2水箱组成125.1.2 Water tank assembly125.1.3 管路组成135.1.3 Piping assembly135.1.4 统型面板155.1.4 Unified model panel155.1.5 控制系统组成165.1.5 Control system assembly166 附图176. Attached drawings177 操作方法247. Operating procedure248 安装258. Installation251、概述1. General阳电牌全系列铁路客车用感应式电热开水器是为了适应铁路客车供水需要而研制的新一代供水设备，本设备利用列车集中供电电源，采用先进的水电隔离高频逆变感应加热技术和非接触水位检测技术，取代了传统电开水器中易失效的电热管和水位探针，具有安全节能、维护周期长的特点，且内外胆用不锈钢材质制成，生水和开水隔开，可无人值守连续供应经超声波电磁消毒处理的新鲜保健磁化开水。YANGDIAN series of railway-passenger-car induction electric water boilers, specially developed and designed as new-generation products for use in railway passenger cars, utilizes centralized power supply of train, and replaces electrothermal tube and water-level probe technology prone to failure and used in traditional water boilers, with its advanced waterelectricity separation H.F. inverting induction heating and non-contact water-level detecting technology. Thus it features longer maintenance interval as well as safe and energy-saving etc. Moreover, thanks to its inner and outer liners made from stainless steel, unboiled and boiled water being separated, it is possible to continuously supply, in unattended operation mode, magnetized boiled water, which has been treated by ultrasonic electromagnetic disinfection technology and thus ensure fresh and healthy for drinking. 2、主要技术参数2. Main technical parameters2.1主要技术参数2.1 Main technical parameters主电路额定电压：AC380V（AC342418V） 50Hz1 三相三线制Rated main circuit voltage: AC380V（AC342418V） 50Hz1 three phase three wire system控制电路额定电压：DC110V(DC77137.5V)Rated control circuit voltage: DC110V(DC77137.5V)额定功率：4.5kW Rated power：4.5kW产水量：40L/h(进水温度18)Water production：40L/h (assumed inlet water being 18)储水量：18LWater storage：18L出水水温：95Water-out temp.：95补水装置：电磁阀Replenish device：solenoid valve降温速率：5/hTemperature drop rate：5/h整机绝缘电阻：冷态5M，热态2MInsulation resistance of entire boiler：cold state 5M，hot state 2M整机电气强度：Electric strength of entire boiler：主回路：工频2500V无击穿、闪络现象Main circuit: no breakdown or flashover under power frequency 2500V控制回路：工频1000V无击穿、闪络现象Control circuit: no breakdown or flashover under power frequency 1000V2.2使用环境2.2 Operation environment海拨高度：1500mElevation above sea-level: 1500m环境温度：+5+40Ambient temperature: +5+40相对湿度：95Relative humidity: 95储藏温度：-4070Storage temperature: -40703 原理3Working principle3.1 电热开水器电路工作原理方框图（见图一）3.1 Block diagram of electric circuit working principle (see Fig. 1)3.2 电气控制原理3.2 Electric control principle电热开水器电气主回路主要由空气开关、整流桥、逆变器和感应线圈等部件组成，三相交流电源经空气开关进入电控箱，再经三相整流桥整流成500V左右直流电，由功率模块组成的全桥逆变器把直流电转变成25KHz左右的高频交流电，供给感应线圈，在产水箱腔体中产生涡流并使之发热，将水烧开。电热开水器控制电路主要由8位单片微处理器及外围数字电路、脉冲驱动电路、水位传感器、逆变器、温度传感器、稳压电源、指示灯、继电器及控制进水的电磁阀等部分组成，在微处理器的程序作用下，能根据产水箱水位的变化，控制电磁阀的开/关,逆变器的启/停，进行断水保护，缺水自动进水，水位显示等功能。并且当逆变器发生过流、过热等异常情况时自动保护停机，等恢复正常且延时一定时间后再启动逆变器，另外微处理器能根据逆变器输出的电流电压相位信号调整工作频率，使逆变器工作在最佳谐振状态。The main electric circuit of the boiler consists of air switch, bridge rectifier, inverter and induction coil etc. Three-phase AC power goes through air switch into the control box, and is then rectified by 3-phase bridge rectifier into approx. 500V direct current. Then, the full-bridge inverter made up of power modules will convert the direct current into approx. 25KHz high-frequency alternating current, which can make eddy current and heating in the water production chamber, thus heating and boiling the water. The control circuit of the boiler consists of 8-bit chip microprocessor and its peripheral digital circuits, pulse-drive circuit, water-level sensor, inverter, temperature sensor, regulated power supply, indicator lamp, relay and water-in controlled solenoid valve etc. Worked by the microprocessor, it can, according to the level in water production chamber, control on/off of solenoid valve, start/stop of inverter, and perform water-break protection, water-shortage auto replenishing and water level indication etc. Also, in case of inverter abnormal such as over-current, overheating etc, the water boiler will stop automatically due to auto protection, and the inverter will not be restarted until after restoring to normal and a time delay. In addition, the microprocessor can, according to the phase signals of current and voltage outputted by inverter, adjust the operating frequency, so that the inverter can work at best harmonic condition.3.3 自动保温原理3.3 Auto heat preservation principle电热开水器由单片微处理器设置了自动保温程序，在储水箱满水位时能自动进入保温状态：即电热开水器在停止工作三分钟后，能自行开启加热8秒钟，这样保证储水箱中水温达到95以上。For auto heat preservation, a program is already set in the chip microprocessor, by which the boiler can, in case of full level in the water storage chamber, operate in auto heat preservation mode. In this mode, the boiler can automatically make heating for 8 seconds, every time 3 minutes after it stops working. Thus the water temperature in water storage chamber can always be above 95.3.4 水位控制原理（参见图二水位控制流程图）3.4 Water level control principle (see Fig. 2 Water-level control flowchart)电磁阀通电后，冷水经过滤器、电磁阀、控制箱冷却方管进入产水箱，当达到产水箱上水位时电磁阀关闭，停止进水并开始加热，水沸腾后从喇叭管上端跃出，进入储水箱，使产水箱水位下降，当降至产水箱中水位时电磁阀打开补水，至上水位时停止补水。当储水箱内热水水位升至上水位时，停止加热，自动进入保温状态。当取用热水使储水箱内热水水位降至下水位时，再次开始加热，如此即可连续不断地供应开水。（参见图三水位显示及传感器组件示意图）After solenoid valve is energized, cold water will go, through filter, solenoid valve and control box, into the water production chamber. The solenoid valve will be shut off when the water in water production chamber reaches upper level. Now the water stops entering and heating process begins. After reaching boiling point, the water will go out from upper part of flared pipe and then enter into the water storage chamber. Thus the level in water production chamber will go down. When down to the mid-level, the solenoid valve will be opened to replenish water. And when up to the upper level, replenishing will be stopped. When at upper level in water storage chamber, the boiler will stop heating and automatically operate in heat preservation mode. Heating will be restarted, when the level in water storage chamber goes down to the lower level, as the boiled water is consumed, In this way, the boiler can continuously supply boiled water (see Fig. 3 Water level indication and sensor assembly schematic). 3.5 二次保护（防干烧）原理3.5 Dual protection (anti dry heating) principle电热开水器具有二次缺水保护装置，即当产水箱水位下降至中水位时，电热开水器迅速进入补水状态，停止加热。电热开水器内部安装了压力温度控制器，可以防止在水位传感器失灵或发生器件损坏等突发情况下（产水箱内缺水或无水）电热开水器进入干烧状态。即：当产水箱内缺水或者无水时，电热开水器进入干烧状态，此时装在加热腔内部的压力温度控制器能立即进入保护状态，把控制箱面板上防干烧保险丝熔断，有效防止加热线圈的损坏。此时控制箱面板上的保险丝熔断，须人为更换保险丝后开水器才能正常工作。The water boiler is equipped with dual protection for water shortage. When the level in water production chamber is down to the mid level, the boiler will immediately start replenishing water and stop heating. Inside the boiler is equipped with pressure temperature controller, which can prevent the boiler being dry-heated in case of an accident such as water-level sensor failure or component damage (when there is low or no water inside water production chamber). In other words, when the water in water production chamber is low or zero, the boiler will enter dry-heating state, and at this time the pressure temperature controller fitted inside the heating chamber will immediately enter protection state, blowing the anti-dry-heating fuse on the panel of control box and thus preventing the heating coil from being damaged. Now the boiler will not be able to work normally again until the fuse is manually replaced with a new one.3.6 放开水控制3.6 Control of boiled water outgoing储水箱内的热水通过管道接至统型面板上，打开统型面板上的水龙头即能放出热水,供饮用。Hot water inside water storage chamber is piped and connected onto a unified-model panel. Open the faucet on the panel, the drinkable hot water will go out. 4 性能特点4Features4.1 高效节能4.1 High efficiency and energy saving采用技术先进的高频逆变感应加热原理，水电隔离，节能、热效率高、产水量稳定、结垢少。With advanced H.F. inverting induction heating technology, water and electricity is separated, energy is saved, heat efficiency high, water production stable and scaling less.4.2 清洁卫生4.2 Clean and hygienic无污染气体产生，水龙头放出的水是刚沸腾、经电磁波杀菌、消毒的新鲜磁化开水。当冷水在产水箱中被涡流加热时，其水分子被高频脉动磁场的磁力线反复切割而磁化，水被磁化时改变了水中金属钙、镁离子与酸根离子间的聚合趋向，抑制了悬浮微粒在受热面上的附着力，这是磁化水的非生物效应；同时由于水分子是极性分子，水经磁化后，单分子水的数量大大增多，其活性大大强于其它分子，因而磁化水有杀菌、消毒、治疗结石、帮助消化、镇静、驱虫、治疗溃疡等慢性病疗效作用，这就是磁化水的生物效应。磁化水对人体有祛病、防病、医疗保健作用，有助于清除旅客旅行途中常有的“水土不服、胃口不佳”等不适应现象。No pollution gas is produced. From faucet is the fresh and magnetized water, which was just boiled and disinfected by electromagnetic wave. When cold water is heated by eddy current in the water production chamber, its molecules are magnetized worked by repetitive cutting of magnetic line of force of high-frequency pulse magnetic field. When water is magnetized, the polymerization of calcium ions, magnesium ions and acid ions is changed, and adhesive force of suspended particles on heated surfaces is suppressed. This is the non biological effect of magnetic water. Also, as water molecule is polar molecule, after water is magnetized, uni-molecular water increases, and its activity is much greater than other molecules, therefore magnetic water has therapeutic effects such as disinfection, calculus treatment, digestion aid, composing, deworming, ulcer treatment and chronic disease curative effect etc. This is the biological effect of magnetic water. Having effects such as disease expelling, disease prevention and medical care, magnetic water can help passengers overcome the problems such like climate sickness, poor appetite during their trips.4.3 除垢简单4.3 Easy descaling因采用水电隔离的感应加热原理，结垢细而少，打开排水阀即可达到除垢效果，节省了排污费用和降低了劳动强度。With the water-electricity separation induction heating technology, the boiler has less and small scaling. Only by opening the blow-down valve, it is possible to make descaling. Its easy descaling can help save costs and decrease labor intensity.4.4 安全可靠4.4 Safe and reliable加热元件抗振动、耐冲击，使用寿命长，整机能在垂直0.2G，横向0.15G的振动冲击下正常工作。不产生明火，被誉为安全型“冷加热”电热开水器，功率变换器件采用世界名牌公司产品，可靠性高，并运用铝方管水冷却技术；整机绝缘电阻大于20兆欧，主回路电气强度经工频2500V无击穿、闪络现象，控制回路电气强度经工频1000V无击穿、闪络现象。The heating elements feature anti-vibration and anti-shocking and therefore have a long service life. The boiler is honored as safe cold-heating type water boiler, as the entire boiler is capable of working normally, without producing open flame, when vibrated and shocked at vertical 0.2G, transverse 0.15G. Its power converting elements adopt the products from world famous manufacturers and have higher reliability, and also aluminum square tube water-cooling technology is adopted. The insulation resistance of entire boiler is more than 20 megohm . Main circuit can withstand power frequency 2500V without breakdown or flashover, while control circuit can withstand power frequency 1000V without breakdown or flashover.4.5自动控制4.5 Auto control全自动连续工作，减轻工作人员的劳动强度，具有瞬间过压过流保护、功率器件超温保护、断水保护、缺水自动进水、水位显示等功能。Requiring less labor intensity of operating personnel, the boiler can continuously work in full-automatic mode, and is equipped with transient over-voltage and over-current protection, power component over-temperature protection, water supply break protection, water low auto-fill and water level indication etc.4.6技术先进4.6 Advanced technology采用非接触式水位检测技术，有效解决了通常用水位探针因带电离子沉淀加速产生水垢导致控制失效的问题。With the non-contact water-level detecting technology, the common problem of control failure due to speed-up built-up water-scaling arise from charged ion precipitation because of the use of level probe has been solved. 4.7 维护简便4.7 Easy maintenance电控箱、机柜及加热器活动连接，方便拆卸、检修和清洗，可方便地更换电控箱，加热线圈等部件。Removable connection between electric control box, cabinet and heater makes it easier to disassemble, inspect and repair, and clean the boiler, and easier to replace the control box and heating coil etc.5 炉体结构5Boiler structure5.1 电热开水器的内部结构图（下图示）5.1 Internal structure drawing (See figure below)电热开水器有机柜组成、水箱组成、管路组成、统型面板、控制系统组成等器件组成。The water boiler consists of cabinet assembly, water tank assembly, piping assembly, unified model panel and control system assembly etc. 1、机柜组成 2、水箱组成 3、管路组成4、统型面板 5、控制系统组成1. Cabinet assembly 2. Water tank assembly 3. Piping assembly4. Unified model panel 5. Control system assembly5.1.1 机柜组成5.1.1 Cabinet assembly机柜组成由机柜、上门组件、中门组件、下门组件、401锁组成，门的开启方向为：向右开启The cabinet assembly consists of a cabinet, upper-door component, mid-door component, lower-door component. Opening direction of doors: rightwards1、上门组件 2、中门组件 3、401锁4、下门组件1. Upper-door component 2. Mid-door component 3、401 lock4. Lower-door component5.1.2水箱组成5.1.2 Water tank assembly水箱组成由水位传感器、水箱支架、线圈防护罩、加热腔、水箱、加热腔密封垫等组成The water tank assembly consists of water-level sensor, tank support, coil guard, heating chamber, water tank, heating chamber gasket etc.水箱Water tank产水箱水位传感器Water-level sensor of water production chamber加热腔密封垫Heating chamber gasket水箱支架Tank support加热腔Heating chamber线圈防护罩Coil guard为了保证乘客能喝到卫生健康的热水，水箱中的热水和冷水是严格隔离的，产水箱中的冷水经加热沸腾后才能进入储水箱。水箱的底部和产水箱平齐的位置增加了水垢沉淀盒，出水口放出的是经过水垢沉淀后的热水，沉淀盒中的水垢通过排水管排出。To ensure that passengers can drink hygienic and healthy hot water, hot water and cold water are strictly separated inside the water tank. Only after being heated to boiling point can the cold water in water production chamber enter into water storage chamber. At the bottom of water tank where is flush with water production chamber, a scale-deposit box is fitted. Going out at the outlet is the hot water that has been scale deposited. Water scale inside the box will be drained out by drain pipe. 水箱工作示意图Water tank working schematic上图中的译文：水箱工作示意图Water tank working schematic开水Boiled water冷水Cold water出水口Water outlet水垢沉淀盒Water scale deposit box产水箱排水管Drain pipe of water production chamber储水箱排水管Drain pipe of water storage chamber5.1.3 管路组成5.1.3 Piping assembly管路由进水电磁阀、水龙头、排水阀及连接管组成The piping assembly consists of water-in solenoid valve, faucet, drain valve and connecting pipe. 排水阀开启方向：阀柄与阀身平行为关闭方向，阀柄与阀身垂直为开启方向Opening direction of drain valve: closed when valve stem is parallel with valve body; open when valve stem is vertical with valve body图示为排水阀关闭方向上图中的译文：接面板Connect to panel图示为排水阀关闭方向Drain valve is closed as shown1、连接管 2、进水电磁阀 3、水龙头 4、排水阀1. Connecting pipe 2. Water-in solenoid valve 3. Faucet 4. drain valve5.1.4 统型面板5.1.4 Unified model panel统型面板由指示灯组件、水龙头、滤网等组成，水龙头需三个月清洗一次水垢，滤网需每天清洗。Unified model panel consists of indicator lamp component, faucet and filter net etc. The faucet should be cleaned once every three months to remove its water scale, and the filter net should be cleaned everyday. 12341、指示灯组件 2、水龙头 3、警示标牌 4、滤网1. Indicator lamp component, 2. Faucet 3. Warning plate 4. Filter net5.1.5 控制系统组成5.1.5 Control system assembly控制系统由控制箱、线圈组件、压力温度控制器等电器元器件组件The control system assembly consists of control box, coil component, pressure temperature controller etc.5.1.5.1 控制箱5.1.5.1 Control box控制箱型号：ECBL-12D4.5M-（用于AC380V，DC110V控制）。Control box model: ECBL-12D4.5M- (for AC380V, DC110V control)上图中的译文：电源Power工作Work 缺水Low灯输出Lamp Output 控制Control 输出Output输入Input型号Model 编号Serial No.出水Water-out进水Water-in5.1.5.2 线圈组件5.1.5.2 Coil component线圈功率：4.5kW，属于电热开水器的加热元器件Coil power: 4.5kW, working as heating element for the water boiler5.1.5.3 压力温度控制器5.1.5.3 Pressure temperature controller 压力温度控制箱安装在加热腔内部，防止产水箱内无水时，电热开水器出现干烧现象。当发现干烧时，加热腔内部达到一定温度时，压力温度控制器闭合，熔断保险丝，切断工作电源，电热开水器停止工作。The pressure temperature control box is fitted inside the heating chamber. Its function is to prevent dry-heating in case of no water in the water production chamber. In case of dry heating, when a certain temperature is reached inside the heating chamber, the pressure temperature controller will be closed, blowing the fuse and cutting off the working power supply, thus make the boiler stop working.6 附图6. Attached drawings图一 电器原理图Fig. 1 Electric schematic上图中的译文：接地线进线Connect to ground inlet wireDC110V负极进线DC110V negative inlet wireDC110V正极进线DC110V positive inlet wireAC电源进线AC power inlet wireAC电源进线AC power inlet wireAC电源进线AC power inlet wire发光二极管LED发光二极管LED发光二极管LED变压器Transformer 温控开关Temp. controlled switch压力温度传感器Pressure temp. sensor进水电磁阀Water-in solenoid valve吸收电容组Absorbing capacitor group滤波电容Filter capacitor谐振电容Resonant capacitor防干烧保险丝Anti-dry-heating fuseAC220V保险丝AC220V fuseDC110V保险丝DC110V fuse功率模块Power module6kW线圈6kW coil4.5kw线圈4.5kw coil三相整流桥3-phase rectifier bridge 空气开关Air switch空气开关Air switch接线端子Terminal 红色Red 黄色Yellow 绿色Green常开N.O.新沂中通电子有限公司Xinyi Zhongtong Electronics Co., Ltd.上海沪工控制电器公司Shanghai Hogong Control Electrics, Co., Ltd.XXXX有限公司XXXX Co., Ltd.江阴电磁阀厂Jiangyin Solenoid Valve Factory 上海攀磊贸易公司Shanghai Panlei Trade Co.无锡西西电容器厂Wuxi Xixi Capacitor Factory创格电子实业有限公司Chuangge Electronics Industrial Co., Ltd.溧阳市发达熔丝管厂Liyang Fada Fuse Tube Factory溧阳市发达熔丝管厂Liyang Fada Fuse Tube Factory溧阳市发达熔丝管厂Liyang Fada Fuse Tube Factory斯达半导体有限公司Sida Semi-conductor Co., Ltd.镇江金阳机电有限公司Zhenjiang Jinyang Mechanical & Electrical Co., Ltd.上海美高森美Shanghai MicrosemiABB公司ABB CompanyABB公司ABB Company万可电子天津有限公司Wanke Electronics Tianjin Co., Ltd. 序号Sr. No.代号Code No.名称Description型号Model生产厂家Manufacturer控制板Control board驱动信号Drive signal六芯插座6-pin socket六芯插头6-pin plug接外壳To housing接线端子Terminal 注：接线端子上的五根电源进线和一根接地线及压型面板灯线需用户自行接线（图中虚线框部分）。Note: Five power inlet wires and one ground wire on terminals and panel lamp wire should be wired by user himself (within the dotted line box).380/110电热开水器原理图380/110 Electric Water Boiler Schematic Drawing上图中的译文：上电Power on停止加热进水Stop hea