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Construction:Hot knife edge for webbing ends and guy line endsCapture a minimum 1.3 cm (0.5 in) webbing in seamStitches per inch: Minimum ?6; Maximum ?8All lap-felled, inverted and bounded seams shall have two rows of stitching.Seam Allowance 1.3 cm (0.5 in) on all sewn seamsBackstitching 1.5 cm (0.59 in) mandatory at end of all sewn seamsBar Tack or backstitch: -body: of tent: pin & ring web loops -rainfly:corner web attachment, guy line web attachmentsFloor:Inverted seams with Polyester Bindings Heat/pressure seams on floor; 2.5 cm (1 in) overlapCorners and all ground level stitching to be welded. All welds shall be fully bonded without loose edges.(Refer to Section 8 for Corner Weld Reinforcement details)Reinforcement for corner welds: A piece of V shaped PE reinforcement material shall be added to each corner weld when attaching stake webbing to welded corners as shown in Section 8 - Pin & Ring System - Pin & Ring to PoleAll guy out loops shall have guy out triangle reinforcement when attached to rainfly(Refer to Section 8 for GuyOut Triangle Construction details)Door Zipper cuff: Apply trim to the outside edge of all zipper cuffs. All zipper cuffs shall lay flat against zippers. The length of zipper cuff shall be adequate to shield zippers from a 30 degree slanted rain shower(Refer to Section 8 for Door Zipper Cuff Height details)Toggle/Loop for door to be assembled with Toggles outside & Loops to be sewn inside of tentZippers to be installed with teeth facing inside the tentCool Air Port & Electrical Port: Seam taped seams as shown in Section 8When installing zipper for electrical port the ends of zipper tape shall not be sewn directly into wall seam(Refer to Section 8 for Electrical Port Zipper Tape details)Pocket will be made of mesh trimmed with fabric. 1.1 A-Major (AQL = 0.0 )This classification includes defects that could cause serious injury, that are unsafe, hazardous, or illegal. Products that are misbranded or not in the correct packaging or incorrect, unscannable or missing bar code or part numbers are also included.1.1.1All Bar Codes on packaging and literature will be correct.Product will not be missing or have incorrect Bar Code or part number. Bar Code(s) will be scannable and will match the part number, UPC code and I2of5 code shown in Supply Chain Data.Point of Sale (POS) package bar code or hang tag bar code willscan as UPCA format.(Note: POS & hang tag may not always be applicable to every unit.Refer to Section 6 for type of packaging and POS marking.)Master Carton bar code will scan as I 2 of 5 format.1.1.2Product will be in the correct Coleman?packaging per Section 6.0.Packaging will represent the product accurately.Country of origin will be printed on the Point of Sale (POS) package.1.1.3Product will be marked with country of origin as specified in Section 5.0.Visual Inspection.1.1.4Product will pass Sharp Edge Test:If a non-functional sharp edge is found to be in question, the sharp edge test per ASTM F963-96A, Intertek ETL Standard or Underwriters Laboratories (UL) 1439 will be performed.Any sharp edge that fails the test will be an A-major defect.1.1.5Warning label will be included as indicated per Section 3.3 (05):Warning label will be permanently attached and will be legible with information indicated in Section 5.3.Part Number, Country of Origin & Date Code will be included on warning label.1.1.6Warning Information on Point of Sale Packaging:Visual inspection.Warning information as stated in Section 6 will be included on POS packaging.1.2 Functional (AQL = 1.0 )This classification includes defects that cause the product or package not to function as intended.1.2.1Packaging will contain product securely:Packaging will protect and contain the product securely. Packaging that is not saleable will be a functional defect. (for example, bulging package, open seams, etc.)Bulging Package to be defined as boxed package that will not lay flat on all sides due to sides bowing out.1.2.2Product Packaging:Product will be packaged per Special Requirements if detailed inSection 6.4 & 6.5.1.2.3Setup System:Pole styles will match tent style for set up system (for example, Pole Talon?with open end tent poles, etc).1.2.4Broken, cracked or splintered fiberglass poles:Broken, cracked or splintered fiberglass poles will be rated as a functional defect.1.2.5Elastic shock-cording on aluminum and fiberglass poles:Broken or frayed elastic shock-cord will be rated as a functional defect.Exposed inner core of elastic shock-cording will also be rated as a functional defect.There will be a knot on the end sufficient to keep the shock-cord from passing through the I.D. of the tent pole when fully assembled.1.2.6Fabric coating (Underside):Visual inspection to ensure presence of polyurethane coating on underside of material as called out in Section 3.3.1.2.7Non-functioning zipper:All zippers will be fully functional. Bound or non-usable zippers will be a functional defect.Zippers which are operational, but do not operate smoothly will be rated as a minor defect.1.2.8Instruction sheet will be included & packed as specified:Visual inspection. Instruction sheet will be legible.(Refer to Section 6.2 for specific information.)1.2.9Product will meet all requirements of Section 4.0 Performance Specifications:Tests may be performed as stated in Section 4.0 of this specification per the Coleman?Co. request.Any destructive testing will be performed after the general inspection. Any minor defects caused by testing will not be counted.1.2.10Assembly Issues (Product Assembly):Product will assemble & operate as intended when following product assembly instructions enclosed with product.1.2.11Missing / Broken Parts (05):Missing parts or pole defects that cause the product to be unfit for use or unable to set-up will be rated as a functional defect. (Including missing poles, rainfly, hooks on corners, attachment buckles, missing stake package, storage bags or guy lines needed to hold up the tent.)Missing gear loft, storage pockets or ties will be rated as a Minor defectPoles: One (1) or more missing poles. Broken ferrules or unattached ferrules on fiberglass poles or broken poles.Stake loops: One (1) or more missing stake loops.1.2.12Product will be constructed to dimensions specified (Tent 05):Note: Refer to Tent Measuring Procedure in Section 9.2 for the procedure for tent setup and method for measuring tent size.Coleman?tent: Dimensions will be +5%,-0% of the specified values for interior floor size and center height.1.2.13Pole Length (Tent 05):Assembled poles will be specified length:Coleman?tents: +/- 2.5 cm (1.0 in) Exponent?tents: +0, -1.25 cm (+0,-1/2 in)1.3 B-Major (AQL = 1.0 )This classification includes defects that are likely to reduce the usability or cause premature failure of the product or package. Products and/or packages that fail the specified tests or are aesthetically unfit or unacceptable are included.1.3.1Product and components will be free from non-functional sharp edgesProduct and all components will have no non-functional sharp edges (those not covered in Section 7.1) and be free from burrs. No flash (molding, stamping or casting), warped, deformed, cracked, or misshapen parts will be allowed.1.3.2Product will comply with Section 5 for product markings:Product will be marked as indicated in Section 5. Any markings, stampings, or labels that are missing, incorrect or is not legible will be considered a B-major defect unless marking is covered under an A-major or Functional.1.3.3Product will assemble per enclosed instruction sheet and will function as intended (Tent):Toggle and loops will secure tent doors, rainfly openings and window coverings as intended.Quick clips will be appropriately sized to snap over poles.Quick release buckle halves will be sized properly to fit together.Ties and/or velcro straps will be located as indicated and will secure tent body and rainfly to poles as intended.Poles will assemble easily by interlocking segments with ferrules.1.3.4Product will be constructed properly (Tent/Shelter):All features and construction features will be included as specified in Section 3.0. (such as dividers, correct stitch, stitch length, hot knife edge for webbing ends, seam allowance, etc.)1.3.5Missing stakes:One (1) or more missing stakes will be rated as a B-major defect.1.3.6Rust:Pole ferrules and steel poles will be properly protected from rust and corrosion.Visible red or zinc rust that will not wipe off will be rated as a B-major defect.1.3.7Pole Scratches or paint skips:Any scratches or paint skips on poles with metal exposed 0.3 cm(1/8 in) or more in width or 2.5 cm (1 in) or more in length willbe a B-major defect.If bare metal is not exposed, there will be no rated defect.1.3.8Quick clip loops, quick release buckle loops, toggle loops and stake loops:All quick clip loops, quick release buckle loops, toggle loops and stake loops will be sewn into the seam 1.3 cm (.50 in) or more.Quick clip loops, quick release buckle loops, toggle loops and stake loops which are easily pulled out will be rated as a B-major defect.1.3.9Quick clips, quick release buckles, toggles:Quick clips, quick release buckles and toggles will not be missing, broken or chipped.1.3.10Pole Sleeves:The ends of all pole sleeves will be sewn into seam 1.3 cm (.50 In.) or more.1.3.11Fit of tent and rainfly:The tent and rainfly will fit together properly. (i.e. ?if rainfly was too tight it would crush the inner tent. If rainfly was too loose, it would be too large for the tent & not provide sufficient protection)1.3.12Stake Loops:All Stake loops will be sewn into the seam 1.3 cm (0.50 In.) or more. Stake loops which are easily pulled out will be rated as a B-Major defect.1.3.13Printing on storage bag will be legible:There will be no missing or obviously poor quality silk screen on the bag or a missing part of an image.1.3.14Improperly Packaged Parts:All parts will be contained in shipping cartons as outlined in Assembly Manual or Instructions for Use manual or in packing contents documentation.1.3.15Assembly Issues (Instructions):There will be no significant issues or steps identified as missing when following the assembly manual.1.3.16Welded Corners will be constructed properly:Four (4) edges to be fully welded.There will be no holes around welded corner seams.Maximum 4 mm (0.16 in) tab will be permissible at one end of welded corner. Gentle tug on welded piece will not separate welded corner from floor.1.3.17Fabric Condition:Needle holes: Errant run of needle hole with lengths of 5.1 cm (2.00 in) or longer in wall or floor and 2.5 cm (1.00 in) or longer on roof will be a B-major defect.Open Seams:Any open seams where an opening will be inevitable will be rated as a B-major defect.Stitches unraveling: Any stitches unraveling in a seam where an opening will be inevitable will be rated as a B-major defect.Large Holes, Rips or Tears: Any hole, rip or tear 6.4 mm (0.25 in) or more in diameter will be rated as a B-major defect.Spots on fabric: Dirt or dark oil spots in excess of 5.1 cm (2.00 in) in diameter will be rated as a B-major defect. (Clear oil spot of any size will be rated as a Minor defect.)Flaws or runs in fabric: Flaws or runs in fabric in excess of 15.2 cm (6.00 in) in length will be rated as a B-major defect.Thin spot in floor: Any thin spots on floor of tent that are easily poked through with a finger will be rated as a B-major defect. 1.3.18Missing Components (Stuff Sack)There will be no missing drawstring closure or barrel lock.1.3.19Product will assemble per enclosed instruction sheet and will function as intended (Shelter 05):Ties, Quick Clips, and/or hook & loop straps will be located as indicated and will secure canopy to poles as indicated.Reinforcing pieces will be located as indicated in Section 3.4.Poles will assemble easily by matching up grooves and reduced sections.Spring clips will allow pole to easily be assembled to hub and dis-assembled with minimal effort. Refer to Section 8.0.1.4 Minor (AQL = 4.0 )This classification includes defects that are minor and may or may not be noticeable to a consumer. These defects are usually cosmetic in nature and most likely will not cause consumer dissatisfaction.1.4.1Finish of product and all components will not negatively affect the appearance of the product.Variations will not be visible when viewed at a distance of 0.91 m (3 ft).1.4.2Ferrule Rust:Any rust or corrosion on ferrules (fiberglass poles) or on steel poles which wipes off (red rust or zinc) will be rated as a Minor defect.1.4.3Unattached ferrule:Any unattached ferrule on fiberglass poles will be rated as a Minor defect.1.4.4Pole finish variation:No color variation visible when viewed at 0.9 m (3 ft) distance.1.4.5Zipper binds:Zippers which are operational, but bind up will be rated as a minor defect.1.4.6Seams will be straight, located properly and free of loose threads:Loose threads will be trimmed to .6 cm (.25 in) maximum length.Unintentional pleats caught in a seam will not be larger than 3 mm (.12 in). There will not be more than one unintentional pleat on a product.Stitches will be properly tensioned. Puckered or loose material will not adversely affect the aesthetics of the tent.The beginning and end of all seams will be back stitched 1.5 cm (.59 in).1.4.7Instruction Sheet loose on storage bag:Instruction sheet that is sewn to storage bag which has been torn from bag at least 10.2 cm (4.00 In.) in length will be considered a Minor defect.1.4.8Seam Tape:Seam tape will cover the stitch line and will adhere securely to the surrounding material.1.4.9Logo(s) missing:Visual inspection.Logos will be assembled to product(s) in locations shown in Section 8.0.1.4.10Interior Trim:Interior trim will capture and cover raw edges of seams.1.4.11Packaging will be clean and readable, and will comply with any special instructions in Section 6.0:Inspect part numbers, package cleanliness and readability.Package will not be wet, torn or crushed.Refer to section 6.0 for any special packaging requirements.1.4.12Finish on product will not negatively affect the appearance of the product (3 ft):No discolorations visible when viewed at a distance of 0.91 m (3 ft).1.4.13Instruction sheet will be included:Visual inspection. Instruction sheet will be legible.1.4.14Logo/Label Screen Printed:Visual inspection. Logos and labels screened on the product will be uniformly applied, legible, and will be positioned as noted in Section 5.0 and/or Section 8.0:1.4.15Color/Decoration (Fabric):The Coleman?product drawing and/or artwork define the colors of the product, types of decorative applications and location of the decorative applications on the product.Fabric color will be uniform. Discolorations will not adversely affect the appearance of the product.1All colors will match colors specified.1The Coleman?logo and any other printed graphics will have no discolorations and will not be deformed.1.4.16Poor Printing on Literature:Poor but legible printing on the carton artwork, product markings, and/or instructional technical literature will be rated as a minor defect.1.4.17Fabric Condition:Snags:Snags in the fabric or screen mesh will be small enough to not adversely affect the appearance of the product. There will not be more than two small snags on the product. Permissible snags will be able to be covered by a 2.5 cm (1.00 In.) diameter circle and cannot pass water.1Small Spots on fabric: Any dirt or dark oil spots less than 2.5 cm (1.00 in) in diameter or a clear oil spot will be rated as a Minor defect.Flaws or runs in fabric: Flaws or runs in fabric or screen mesh less than 15.2 cm (6.00 In.) in length will be considered a Minor defect.Thin spots on floor: Any thin spots on the floor which are not easily poked through with a finger will be considered a Minor defect.Needle holes: Multiple needle holes in wall or floor less than 5.1 cm (2.00 In.) in length and 2.5 cm (1.00 In.) in length for the roof will be considered a Minor defect.Small Hole, Rip or Tear: Any hole, rip or tear less than 0.64 cm (0.25 In.) in diameter will be rated as a Minor defect.1.4.18Missing storage pockets, gear lofts, non-essential guy lines, and ties (05):Any missing tent storage pockets, gear lofts, non-essential guy lines, and / or missing rainfly ties will be rated as a Minor defect.
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