排货流程及策略介绍

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2021/2/8,#,排貨流程及策略介紹Dispatch flow and strategy Introduction,Content,Dispatch Purpose&strategy,Terminology introduction,Traditional manual dispatch operation flow,Now Dispatching Engine operation flow,D-Engines Benefit,Basic dispatch strategy concept,D-Engine architecture&default dispatch strategy,OPI&D-Engine performance demo,Dispatch Purpose&strategy,Modeling integrated dispatch rule in dispatching system in order to systematized.,Purpose:,Achieve monthly/quarterly production plan,create the maximum revenue,reduce production cycle time,inventory,On time delivery,Strategy:,Enhance line balance,Bottleneck machine utilization,Move target control,Back,Terminology,IC flow,Lot(晶圓批),WIP:Work in progress(在製品),Move(晶片移動量),T/R:Turn Rate(晶片週轉率),Cycle time(生產週期),Wafer In/Out(晶片投入量/晶片產出量),Production Plan(生產企劃),Lot priority class(晶圓批優先權),Back,IC flow,Wafer start,Wet,T/F,Diff,Photo,Etch,IMP,Wafer out,CMP,Back,WP,Move definition,Move:晶片移動量,Definition:,Pure Move,=Effective Move.,Back,T/R Definition,T/R:週轉率,Definition:T/R=Move/WIP,T/R=Passed Steps count/Day,Example,:,Back,11/19 Fab 8A move=677478 pcs,WIP=88473 pcs,Fab 8A T/R=677478/88473=,7.66,Cycle time definition,T/R Cycle time,例如 0.15 um 256MDDR TR/Day=6.5,total step count=620,T/R cycle time=620/6.5=95 day,Out put Cycle time,例如 Lot1 2003/07/01 07:30 投入,2003/09/01 07:30 產出,Out put cycle time=31+31=62 day,In-line cycle time,OP1,flow,C/T 1 3 4,產出,投入,投入-產出=1+3+4=8 day,OP1-OP3=1+3=4 day,OP2,OP3,Waiting time+Hold time+processing time+transfer time,Back,Fab production Plan,Master production plan,Daily Avg input/output plan,Back,0.15um_S9*,0.165um_NS*,0.18um_N5*,0.18um_N5*,0.165um_NS*,0.15um_S9*,Lot priority class,Priority:優先度,Priority class:,1:,Q-time,short lots ie:WJ-RGP,2:,UQTAT,Lots.:Super Hot lots,3:,QTAT,Lots:need to be hurry up.,4:STD lots need to be quick,.,5:STD lots.,6:STD lots can be little late,.,Back,Traditionalmanualdispatch operationflow,Flow,MFG Move target,supervisor,dailyproduction actionitem,personalexperience,reportsupport,Group leader/TE,other area supervisor,Operator,Query OPI,MFG Manu Move Target,Next,NowD-Engineoperation flow,Dispatching lot list,Operator,Select the first lot,User Data,Setting Interface,Operation Prt,D-Engine,DB,Lot information,EQP information,Recipe information,Flow information,.,supervisor,Next,dailyproduction actionitem,personalexperience,reportsupport,D-EngineBenefit,上線前,上線後,現場派工,現場派工訊息不直接傳遞,現場派工依人的不同而不 同,沒有一定的模式,現場派工訊息直接傳遞,現場派工有一定的模式,產品交期,人工處理更改產品交期,系統自動調整交期,機台負荷,機台負荷平均化不易全,盤掌握,系統自動調整機台負荷,平均化,Back,BasicDispatchStrategy,-1/13,Example:Lot priority forpriorityclass,EQPA,Lot2,Lot1,Ready,Lot3,Superhotlot,hotlot,Normallot,Example:Lot priority forduedate,EQPA,Lot2,Lot1,Ready,Lot3,Ahead:3.1day,Ahead:1.1day,Delay:1.1day,Next,BasicDispatchStrategy,-2/13,EQPA,A,Ready,A,A,A,B,Target400 pcs,Target0pcs,D-Strategy:EQPA dispatch lothave remainingtarget,Atypelotwillbe first dispatched.,Example:Lot priority forMove target,Next,BasicDispatchStrategy,-3/13,Example:Lot priority forQ-time,EQPB,Lot2,Lot1,Ready,Lot3,RemainQ-time:3.1hrs,RemainQ-time:2.3hrs,RemainQ-time:0.5hrs,OP1,flow,Q-timeConstraint,4 hr,OP2,OP3,EQPA,Ready,D-Strategy:,EQPAs WIPdispatch,will consider Q-WIP quantity if haveoverEQPBs loading.,Next,BasicDispatchStrategy,-4/13,EQPC,EQPA,EQPB,Run,Down/PM/S.S/process Inhibit,B,B,A,A,A,Ready,Example:Lot priority forthenextOPofEQP,sstatus,Next,BasicDispatchStrategy,-5/13,EQPC,EQPA,EQPB,Run,Run,A,B,B,A,A,A,Ready,B,A,A,A,A,Assumethatproduct A,Bprocesstimearethe same,Example:Lot priority forthesametype of EQPs WIP,Next,BasicDispatchStrategy,-6/13,EQPC,EQPA,EQPB,Run,Run,A,B,B,A,A,A,Ready,B,A,A,A,A,Example:Lot priority forthefollowing WIP/Standard WIP,12,1,D-Strategy:Lottype Awillbedispatchfirstduetothe WIPofEQP Aismoresmaller thanstandardWIP,StandardWIP,Next,BasicDispatchStrategy,-7/13,EQPA,EQPB,AB,A,Ready,Ready,EQPA,EQPB,A,AB,Optimize,Run,Run,EQPA,EQPB,AB,A,Run,Ready,Bad,Example:Lot priority forEQP,Sutilization,Next,BasicDispatchStrategy,-8/13,EQPA,EQPB,AB,Run,Run,EQPA,EQPB,Optimize,Run,EQPA,EQPB,Bad,V,V,V,V,V,Lotprocessingonload port,Emptyload portcan reserveanotherlot,V,V,V,V,V,V,V,V,V,V,Example:Lot priority forassignlot balance,Next,BasicDispatchStrategy,-9/13,EQPA,V,C1,C2,RecipeA,RecipeA-C1chamber,RecipeB-C2chamber,Optimize,Bad,EQPA,V,V,C1,C2,RecipeA,RecipeA,EQPA,V,V,C1,C2,RecipeA,RecipeB,Example:Lot priority forchamber utilization,RecipeA,RecipeB,Next,BasicDispatchStrategy,-10/13,EQPA,Maxbatchsize=2 lots,RecipeA,RecipeA,LotXfer,LotatStk,Bad,Optimize,EQPA,RecipeA,RecipeA,EQPA,RecipeA,RecipeA,D-Strategy:EQPA Waitfor anotherlot finished X,fer,then dispatch together,Example:Lot priority forbatchsize,Next,BasicDispatchStrategy,-11/13,EQPA,Maxbatchsize=4 lots,RecipeA,RecipeA,RecipeA,RecipeA,RecipeB,EQPA,RecipeA,RecipeA,RecipeA,RecipeA,RecipeB,Normallot,Normallot,Superhotlot,Normallot,Example:Lot priority forbatchsize,Next,BasicDispatchStrategy,-12/13,EQPA,Maxbatchsize=4 lots,RecipeA,RecipeA,RecipeA,Normallot,OP