DIP-IMPROVE-REPORT--制程改善总结报告-SMT工序

,*,企業文化：積極、敬業、樂群、人性本善、群策群益、服務人群。,01-312023901&01-312023904,DIP IMPROVE REPORT,Prepared by:,Junli,.Lu,Checked by:Mark.Lu,改善成果总表,Item,Line Balance,Operator,STD Time(,单位,:Min),Before Change,73.08%,33,25.79,After Change,8,0.69%,32,24.88,Improve,7.61%,1,3.53%,一,:,改善前数据收集,Station,Action,Measurement Time,Average Time,Add 6%tolerance,Operator,Balance Time,Bottle Time,1,2,3,4,5,F1,分边,&,集装,PCBA,板,&,插件,42.06,41.54,41.20,40.69,41.69,41.44,43.92,1,43.92,64.17,F2,插件,2,46.08,47.52,44.52,42.88,43.98,45.00,47.70,1,47.70,64.17,F3,炉前目检,10.23,13.76,12.70,15.56,11.07,12.66,13.42,1,13.42,64.17,F4,拆治具,&,剪脚,&,插,J-ENG1,27.34,27.75,29.25,27.79,29.25,28.28,29.97,1,29.97,64.17,F5,焊接,J-ENG1,50.95,60.69,58.63,49.79,51.93,54.40,57.66,1,57.66,64.17,F6,修补,30.14,27.26,39.26,30.90,30.47,31.61,33.50,1,33.50,64.17,F7,元件面目检,30.14,27.38,30.88,30.02,29.61,29.61,31.38,1,31.38,64.17,F8,锡面目检,32.02,29.26,32.76,31.90,31.49,31.49,33.38,1,33.38,64.17,F9,ICT,测试,&,贴,SN,标签,&,点黄胶,34.52,33.12,34.02,32.56,33.88,33.62,35.64,1,35.64,64.17,F10,焊接电池,39.73,35.11,32.60,31.89,33.87,34.64,36.72,1,36.72,64.17,F11,电池电压测试,55.89,53.45,62.71,62.92,67.72,60.54,64.17,1,64.17,64.17,F12,补焊,&,目检,59.16,61.16,59.26,61.34,59.10,60.00,63.60,1,63.60,64.17,F13,电池测试,&,点热熔胶,116.49,115.69,116.53,115.01,115.23,115.79,122.74,2,61.37,64.17,F14,清洗,X5&,点胶,49.20,48.85,48.95,49.00,48.99,49.00,51.94,1,51.94,64.17,F15,FCT,测试,&,贴标签,149.25,145.26,144.98,145.49,146.29,146.25,155.03,3,51.68,64.17,F16,Color print&LAN Test,83.02,82.98,81.01,82.14,81.66,82.16,87.09,2,43.55,64.17,F17,FAX,测试,152.06,150.98,150.47,151.36,150.15,151.00,160.06,3,53.35,64.17,F18,USB Scanner&,装散热片,101.26,100.26,101.29,100.25,100.82,100.78,106.82,2,53.41,64.17,F19,烧录,MAC&,贴标签,52.06,51.29,52.19,51.89,51.86,51.86,54.97,1,54.97,64.17,F20,列印测试,190.80,191.51,191.48,191.49,191.29,191.31,202.79,4,50.70,64.17,F21,包装前目检,&,贴丝印标签,84.06,83.69,84.25,83.02,81.89,83.38,88.38,2,44.19,64.17,F22,装箱,26.19,25.19,24.49,24.56,24.46,24.98,26.48,1,26.48,64.17,Total,：,25.790 Min,33,人,二,:,改善前线平衡分析,项目,问题点,改善对策,责任人,完成日期,1,USB Scanner&,装散热片站人机利用率低，人的等待时间约,71.58,秒,根据,ECRS,手法,合并,F18&F19,站,Junli.Lu/Feng.yang,2010/7/30,瓶颈,三,:,问题及其改善对策,1,Before,After,将F18站&F19站合并，利用人的等,待时间完成MAC烧录的动作,节省一人,USB Scanner&,装散热片站人机,利用率低，人的等待时间约,71.58,秒,四,:,改善后时间明细表,人,Station,Action,Measurement Time,Average Time,Add 6%tolerance,Operator,Balance Time,Bottle Time,1,2,3,4,5,F1,分边,&,集装,PCBA,板,&,插件,42.06,41.54,41.20,40.69,41.69,41.44,43.92,1,43.92,64.17,F2,插件,2,46.08,47.52,44.52,42.88,43.98,45.00,47.70,1,47.70,64.17,F3,炉前目检,10.23,13.76,12.70,15.56,11.07,12.66,13.42,1,13.42,64.17,F4,拆治具,&,剪脚,&,插,J-ENG1,27.34,27.75,29.25,27.79,29.25,28.28,29.97,1,29.97,64.17,F5,焊接,J-ENG1,50.95,60.69,58.63,49.79,51.93,54.40,57.66,1,57.66,64.17,F6,修补,30.14,27.26,39.26,30.90,30.47,31.61,33.50,1,33.50,64.17,F7,元件面目检,30.14,27.38,30.88,30.02,29.61,29.61,31.38,1,31.38,64.17,F8,锡面目检,32.02,29.26,32.76,31.90,31.49,31.49,33.38,1,33.38,64.17,F9,ICT,测试,&,贴,SN,标签,&,点黄胶,34.52,33.12,34.02,32.56,33.88,33.62,35.64,1,35.64,64.17,F10,焊接电池,39.73,35.11,32.60,31.89,33.87,34.64,36.72,1,36.72,64.17,F11,电池电压测试,55.89,53.45,62.71,62.92,67.72,60.54,64.17,1,64.17,64.17,F12,补焊,&,目检,59.16,61.16,59.26,61.34,59.10,60.00,63.60,1,63.60,64.17,F13,电池测试,&,点热熔胶,116.49,115.69,116.53,115.01,115.23,115.79,122.74,2,61.37,64.17,F14,清洗,X5&,点胶,49.20,48.85,48.95,49.00,48.99,49.00,51.94,1,51.94,64.17,F15,FCT,测试,&,贴标签,149.25,145.26,144.98,145.49,146.29,146.25,155.03,3,51.68,64.17,F16,Color print&LAN Test,83.02,82.98,81.01,82.14,81.66,82.16,87.09,2,43.55,64.17,F17,FAX,测试,152.06,150.98,150.47,151.36,150.15,151.00,160.06,3,53.35,64.17,F18,USB Scanner&,装散热片,&MAC,烧录,&,贴标签,101.26,100.26,101.29,100.25,100.82,100.78,106.82,2,53.41,64.17,F20,列印测试,190.80,191.51,191.48,191.49,191.29,191.31,202.79,4,50.70,64.17,F21,包装前目检,&,贴丝印标签,84.06,83.69,84.25,83.02,81.89,83.38,88.38,2,44.19,64.17,F22,装箱,26.19,25.19,24.49,24.56,24.46,24.98,26.48,1,26.48,64.17,Total,：,24.88 Min,32,人,F18站和F19站合并，节省一人,五:改善前后数据比照,1)Line Balance,线平衡率提升,7.61%,五:改善前后数据比照,2)Operator,人力节省1人,改善前后数据比照,3),标准工时,标准工时降低,3.53%,Thanks,