LED合金线技术性能简介-乐金盛强

,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,LED合金线,技术性能介绍,LED ALLOY WIRE INTRODUCTION,合金線的特色,1.,主要成份,:,金銀钯,2.,次要成份,:,某些微量元素,3.,完全符合,ROHS,的要求,4.,物理性質,:,合金線斷裂荷重、斷裂伸長、銲線後 拉力及推力均優於純金線,5.,電性,:,導電性及熔斷電流合金線均優於純金線,6.,導熱率,:,合金線優於純金線,7.,價格,:,大幅低於純金線,8.,功能,:,與純金線相同,合金線的競爭力,1.,價格大幅低於純金線,2.,品質與功能優於或等於純金線,3.,製程完全掌控,4.,獨此一家別無分號,5.,量身訂做適合客戶的機種,6.,規格齊全線徑,2.0-0.8mil,(0.0500-0.0200mm),7.,強而有力的研發團隊,名 稱,單位,(Unit),金,(Gold),銀,(Silver),銅,(Copper),元素符號,(Atomic Symbol),Au,Ag,Cu,原子量,(Atomic Number),79,47,29,結晶結構,(Crystral Structure),fcc,fcc,fcc,晶格常數,(Lattice Constant),A,4.0785,4.0862,3.6147,熔點,(MP),1064.4,961.9,1083,沸點,(BP),3080,2212,2567,密度,(Density,20),g/cm,3,19.3,10.5,8.96,電阻,(Resistivity,20),cm,2.3,1.63,1.69,熱傳導率,(Thermal Conductivity),W/mK,316,429,401,比熱,(Specific Heat),J/Kg K,130,234,386,硬度,Mohs Hardness,-,2.5,2.7,3.0,Vickers Hardness,MN/m,2,215,251,369,金屬的物理特性,Wire Diameter(),mil,0.8 mil,0.9 mil,1.0 mil,1.2 mil,1.5 mil,2.0 mil,m,201,231,251,301,382,502,Mechanical Property,(Room Temperature),Breaking Load(gf),5-10,8-14,11-17,14-22,24-32,45-55,Elongation(%),2-10,2-10,2-10,2-10,2-10,2-12,HAZ Length FAB=2WD(m),70-110,70-110,80-120,80-120,90-130,90-130,Hardness(HK),(Knoop,HK,100g load),Ball,36-38,Wire,56-58,Resistivity R.T.(cm),3.3,HAZ Temp.(Recrystallization Temp),400450,Fusion Current L=10 mm(A),0.40,0.48,0.62,0.77,1.30,1.60,Looping Height(m),Min.45,Min.45,Min.45,Min.60,Min.70,Min.70,Looping Length(mm),Max.7,Max.7,Max.7,Max.7,Max.7,Max.7,PAD Temperature(),Min.100,Shelf Life RH50%,Temp.35,1 year,合金線,KH-Type,特性資料表,測 試,合金線在,LED,的測試,合金線在,V-Lamp,的應用,1.0 mil(25m),銲線在,LED SOT-23 PAD,1.,測試,KH Type Alloy Wire 1.0mil(25m),在無氮氣狀態下,其使用性及功能性,.,2.,微調,ASM Eagle 60,銲線機各項參數至適合,KH Type Alloy Wire,測 試 目 的,Wire Bonder,ASM Eagle 60vm Machine,Package/Device,In-house Device:LED 1 wire,Lead Frame Type,2003,Wire,Wire Size:1.0mil Alloy,Wire Type:KH,BL:11-17(gf)EL:5-8%,Capillary:Two type of Capillary,SPT UTF-38JE-CM-1/16,Gaiser 1572-15-437GM-15D-CZ1,Bonding Temperature,Pre-Heater250,C Heater250,C,Window clamp/Top Plate,Using Up/Down Pin Clamp,Forming Gas&Nitrogen(N2),No,Measuring Equipments:,Hisomt High Power Scope,Dage(Wire Pull),Wire Pull W100,制 程 環 境,機 臺 參 數,-1,機 臺 參 數,-2,Base Parameter,Setting,Capillary Type,SPT,UTF-38JE-CM-1/16,Gaiser,1572-15-437GM-15D-CZ1,Contact Time 1/2,2 /2,2/2,Contact Force 1/2,80 /150,110/180,Base Time,20/15,20/15,Base Power,75/90,85/80,Base Force 1/2,35/100,45/90,Wire Force Open/Close(g),70/70,70/70,機 臺 參 數,-3,EFO Parameter,Setting,Capillary Type,SPT,UTF-38JE-CM-1/16,Gaiser,1572-15-437GM-15D-CZ1,Unit Type,0.1 mil,0.1 mil,Wire Size,10,10,Cap Wide Warning Volt,5500,5000,EFO Current(mA),2000,2000,Ball Size,33,38,EF0 Delay,1,1,Ball Thickness,5,5,BQM Parameters,Rise Time,1/1,1/1,Bond Power Level,Low/Low,Low/Low,Bond Power Control,Const P/Const P,Const P/Const P,機 臺 參 數,-4,Parameter,Setting,Capillary Type,SPT,UTF-38JE-CM-1/16,Gaiser,1572-15-437GM-15D-CZ1,Loop Group Type,1 Q,1 Q,Wire Profile,VLED,VLED,Loop Height(Manu),420 um,420 um,Rev Dist/Angle,90 0,90 0,Reverse Height,25 Manu,25 Manu,Loop Ht Correction/Scale OS,0 0,0 0,Trajectory Profile Tune,Manu,Manu,Search Delay,3 Smpl,3 Smpl,Sync Offset,15 Smpl,15 Smpl,Dec Sample,35 Smpl,35 Smpl,Search Speed,Setting,Search Speed 1,256,Search Speed 2,384,Speed Control,Profile,0,1,2,3,4,5,Max.Speed,880,880,880,880,880,880,Min.Speed,10000,3000,3000,10000,3000,16000,機 臺 參 數,-5,F.A.B.,檢測,顯微鏡下看,KH 1.0,mil(25m,),弧 高 檢 測,Loop Height,Standard:,100 um,Result:83.5um,Stitch Shape,Ball Shape,Loop Shape,磁嘴,:,SPT UTF-38JE-CM-1/16,Unit 1,Unit 2,Unit 3,Unit 4,Unit 6,Unit 5,Unit 7,Unit 8,Unit 9,Unit 10,Unit 11,Unit 16,Unit 17,Unit 13,Unit 12,Unit 18,Unit 19,Unit 14,Unit 20,Unit 15,一焊點圖片,:,SPT UTF-38JE-CM-1/16,二焊點圖片,:,SPT UTF-38JE-CM-1/16,Unit 1,Unit 2,Unit 3,Unit 4,Unit 6,Unit 5,Unit 7,Unit 8,Unit 9,Unit 10,Unit 11,Unit 16,Unit 17,Unit 13,Unit 12,Unit 18,Unit 19,Unit 14,Unit 20,Unit 15,殘金圖片,:,SPT UTF-38JE-CM-1/16,Ball Size,Ball Thickness,S/no,X(um),Y,(um),S/no,X,(um),Y,(um),S/no,S/no,1.,67.20,66.71,11.,65.88,67.20,1.,23.90,11.,25.57,2.,66.37,67.04,12.,67.04,67.04,2.,24.40,12.,22.30,3.,66.54,66.11,13.,66.04,66.21,3.,24.40,13.,25.10,4.,65.55,66.71,14.,67.04,66.71,4.,21.90,14.,25.40,5.,65.71,66.31,15.,67.50,67.04,5.,22.23,15.,24.20,6.,66.71,67.53,16.,65.39,64.72,6.,24.30,16.,24.70,7.,65.05,67.37,17.,66.54,67.30,7.,24.90,17.,25.80,8.,65.71,66.21,18.,67.04,66.31,8.,24.70,18.,24.90,9.,66.04,67.20,19.,66.54,65.71,9.,25.80,19.,24.70,10.,66.37,66.54,20.,66.71,67.04,10.,24.20,20.,25.40,mean,66.35,66.65,24.44,焊球尺寸,:,SPT UTF-