技术交流(灌装工艺)

*,Runs for you!,为你而转,为你而转,达意隆,Runs for you!,1,小瓶三合一机,Rinsing, Filling & Capping Monobloc for small bottles,-技术简介,-,Technical Introduction,2,三合一灌装技术,*,灌装形式,常温灌装Water filling,纯净水、矿泉水、矿物质水、蒸馏水等pure water, mineral water, steamed water, etc.,热灌装Hot filling,茶、果汁、运动饮料、功能饮料等tea, juice, sports drink, function drink, etc.,含汽灌装CSD filling,可乐、雪碧、汽水等cola, sprite, soda, etc.,3,三合一灌装机的产量,PET瓶,常温灌装,三合一机,，从每小时6000瓶到目前最高的40000瓶,PET bottle,Water filling,3 in 1 monobloc from 6000bph to 40000bph,4,PET瓶,热灌装,三合一机,，从每小时4500瓶到目前最高的30000瓶,PET,bottle hot filling monobloc,from 4500bph to 30000bph,5,PET瓶,含汽灌装,三合一机,，有每小时14000瓶、27000瓶及36000瓶,PET,bottle CSD filling monobloc,from 18000bph to 36000bph,6,灌装方式,重力灌装,纯净水、矿泉水、矿物质水、蒸馏水等,pure water, mineral water,steamed water, etc.,微负压灌装,-,茶、果汁、运动饮料、功能饮料等,tea, juice, sports drink,function drink, etc.,等压灌装,可乐、雪碧、汽水等,cola, sprite, soda, etc.,定量灌装,水、果汁、洗发水，洗手液，食用油等,.,7,回流及排气管,Recirculation and vent tube,排气管,Vent tube,灌装时,有,回流,灌装时,无,回流,灌装阀,第,二,代灌装阀,第,一,代灌装阀,灌装产量=灌装速度x有效头数x3600/容量,8,回流及排气管,Recirculation and vent tube,排气管,Vent tube,灌装时,有,回流,灌装时,无,回流,灌装阀,第,三,代灌装阀,9,无瓶时，可以回流,no bottle, can recycle,灌装阀Filling valve QB/D32530,回流,recycle,产品进入,Product infeed,第,一,代灌装阀,重力或微负压灌装,10,灌装满瓶后，产品开始回流,After filling, product recycle,回流,recycle,产品进入,Product infeed,第,一,代灌装阀,回气,11,灌装阀Filling valve QB/D32960A,产品进入,Product infeed,重力或微负压灌装,回气,灌装满瓶后，产品开始回流,After filling, product recycle,回流,recycle,第,二,代灌装阀,多孔板，使产品稳定流动,Multi hole plate to stable product flow,分流环，使产品散开，沿瓶壁下流，减少泡沫,Spray to flow product along the wall avoiding foaming,.,12,灌装满瓶后，产品开始回流,After filling, product recycle,果粒灌装阀pulp Filling valve QB/D31050,回流,recycle,产品进入,Product infeed,重力或微负压灌装,第,三,代灌装阀,回气,13,重力或负压灌装,Gravity,、Pressure less filling,用于球形平衡罐 filling bowl,物料靠重力或微负压向下流动，,瓶内空气从排气管流出，当物料,到达排气管端部时,液位稳定不变,物料从排气管回流,CIP进入,CIP infeed,产品进入,Product infeed,正常工作时回流,非正常工作及CIP时回流,14,球形罐物流工艺过程,Material Flowing Process (Ball Tank),15,球形罐,CIP,过程,CIP Process (Ball Tank),16,球形罐灌装及CIP工艺流程,17,重力灌装Gravity filling,灌装阀,Filling Valve QB/D32930,产品进入,Product infeed.,第,二,代灌装阀,回气,多孔板，使产品稳定流动,Multi hole plate to stable product flow,瓶内空气由排气管排出，当产品进入排气管并与平衡缸达到液位平衡时，灌装结束,Air in bottle discharge through vent tube. When pressure of product in vent tube and in filling bowl reaches balance, filling stops with no return,.,回气,18,果粒灌装阀pulp Filling valve QB/D32940,重力灌装Gravity filling,第,三,代灌装阀,产品进入,Product infeed.,回气,回气,瓶内空气由排气管排出，当产品进入排气管并与平衡缸达到液位平衡时，灌装结束,Air in bottle discharge through vent tube. When pressure of product in vent tube and in filling bowl reaches balance, filling stops with no return,.,19,重力灌装Gravity filling,用于环形平衡罐Ring filling bowl,物料靠重力向下流动，瓶内空气从排气管流出，当排气管内物料与平衡罐液面平衡时，停止灌装，无回流 Product flow by gravity, air in bottle discharged through vent tube. When pressure of product in vent tube and in filling bowl reaches balance, filling stops with no return.,CIP进入,CIP infeed,产品进入,Product infeed,20,环形罐物流工艺过程,Material Flowing Process (Ring Tank),21,环形罐,CIP,工艺过程,CIP Process (Ring Tank),22,环形罐灌装及CIP工艺流程,23,灌装阀,Filling valve,排气装置,Snift block,含汽灌装(等压灌装)CSD filling,灌装示意,24,含汽灌装(等压灌装)CSD filling,阀门全打开，对瓶充气,Valve opens,建立压力后，开始灌装,After pressure balanced, filling begins,灌装完成，关闭阀门,After filling, valve closed,排气,exhaust,25,平衡罐含气灌装工艺过程,CSD Filling Process (Balance Tank),26,含汽灌装(等压灌装)CSD filling,CIP物料循环CIP liquid recycling,充分的CIP清洗，可以完全清洗所有的部分，无卫生死角,Full CIP could completely clean all the parts.,安装假杯,Dummy cups,27,定量灌装图片,28,定量灌装阀示意,产品进入,Product infeed,气动阀,非接触式灌装，气体从瓶口排出,电磁流量计,29,DGXB16(40-16) volume filler,定量灌装二维示意,30,电磁阀定量灌装灌装工艺过程,Filling Process (flow meter),31,谢谢大家,32,