品质周报(WK43)

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2014-10-28,#,第,43,周,品质周报,汇报：品质部,周报内容,上周来料品质,情况,上周制程全检品质情况,上周品质异常及客诉,上周成品品质情况,上周塑胶部品质情况,上周不合格库存金额情况,上周来料品质情况,1.1,周来料,品质情况,周期,来料批次,抽检批次,合格,不合格,合格率,批次不合格率,36,1162,1162,1126,36,96.90%,3.10%,37,666,666,653,13,98.05%,1.95%,38,925,925,898,27,97.08%,2.92%,39,1164,1164,1147,17,98.54%,1.46%,40,135,135,129,6,95.56%,4.44%,41,1072,1072,1042,30,97.20%,2.80%,42,968,968,945,23,97.62%,2.38%,43,1623,1623,1606,17,98.95%,1.05%,上周来料品质情况,1.2,周来料品质推移图,IQC,检验周次推移图,上周来料品质情况,1.3,来料异常回复情况,35,周,36,周,37,周,38,周,39,周,40,周,41,周,42,周,43,周,不良批,19,26,10,19,17,6,19,19,12,回复批,8,13,3,7,7,4,6,8,8,未回复批,11,13,7,12,10,2,13,11,4,回复率,42.11%,50.00%,30.00%,36.84%,41.18%,66.67%,31.58%,42.11%,66.67%,上周来料品质情况,1.4,周来料异常回复情况,采购员,徐文静,吴常波,陈婧姝,何帆,合计,不良批,1,7,2,2,12,回复批,1,7,0,0,8,未回复,0,0,2,2,4,回复率,100.00%,100.00%,0.00%,0.00%,66.67%,纠正及预防措施：采购部于下周三前提交,上周制程全检品质情况,2.1,制程全,检情况,34,周,35,周,36,周,37,周,38,周,39,周,40,周,41,周,42,周,43,周,B1,99.50%,99.76%,99.30%,99.81%,99.87%,99.87%,99.78%,99.68%,99.72%,99.82%,半成品连续流线,99.00%,99.78%,99.72%,99.40%,97.71%,99.34%,99.35%,99.42%,98.64%,0.00%,B3,98.85%,98.94%,98.99%,98.77%,98.73%,98.89%,99.10%,98.82%,98.76%,98.89%,红外测试房,99.63%,99.72%,99.78%,99.61%,98.22%,99.71%,99.85%,99.71%,99.42%,99.57%,成品连续流线,98.18%,98.31%,98.37%,97.19%,98.55%,98.75%,98.71%,98.57%,97.27%,98.41%,B6,99.88%,99.92%,99.95%,99.89%,99.73%,99.80%,99.72%,99.11%,99.68%,99.78%,B9,98.35%,98.35%,99.27%,98.88%,99.45%,99.48%,99.42%,99.47%,98.51%,99.06%,B10,99.35%,97.88%,98.25%,98.74%,97.79%,98.65%,99.32%,98.21%,99.10%,98.80%,B11,98.20%,98.83%,98.20%,98.63%,99.17%,99.11%,98.06%,97.78%,99.24%,98.15%,B13,91.66%,89.44%,94.80%,92.01%,88.60%,98.43%,0.00%,97.65%,98.20%,98.79%,平均值,98.26%,98.09%,98.66%,98.29%,97.78%,99.20%,99.26%,98.84%,98.85%,99.03%,2.2,制程全检周合格率推移图,上周制程全检品质情况,3.1,周成品,品质情况,上周成品品质情况,项目,周期,送检批次,检验批次,合格,不合格,返工,批合格率,批不合格率,37,107,107,104,3,3,97.20%,2.80%,38,155,155,153,2,2,98.71%,1.29%,39,161,161,159,2,2,98.76%,1.24%,40,88,88,88,0,0,100.00%,0.00%,41,95,95,95,0,0,100.00%,0.00%,42,159,159,157,2,2,98.74%,1.26%,43,156,156,155,1,1,99.36%,0.64%,3.2,周,成品合格率推移图,上周成品品质情况,成品检验周次推移图,3.3,周成品品质异常统计,上周成品品质情况,No.,不良描述,送检日期,送检数,抽样数,不良数,不良率,订单编码,产品型号,No.1,QA,抽检,LHD8003,发现配主机红外,LH-939BF,配件包用错,3PCS,2014-10-22,32,3,3,100.00%,02020R08999,LHD8003,3.4,周成品品质异常分析,No.,不良描述,原因分析,纠正预防措施,责任人,完成日期,No.1,QA,抽检,LHD8003,发现配主机红外,LH-939BF,配件包用错,3PCS,1.,产线全能工配料时，未仔细核对加工,OK,配件是否为该订单所要求,2.,该标准套装无标准包装,SOP,，导致作业员无法参照确认为是否符合要求的配件,1.,每个订单包装配件时按要求核对相关配件标准方可上线,2.,立即知会要求工程,IE,制作受控发行该标准套装的,SOP,谢裕新陈刚,2014-10-31,4.1,周重大品质异常,上周品质异常及客诉,产品类型,主机,红外,楼宇,摄像机,烟感,主动红外,合计,次数,2,1,1,1,1,1,7,比例,28.57%,14.29%,14.29%,14.29%,14.29%,14.29%,100.00%,4.2,周重大品质异常分析,上周品质异常及客诉,工程问题,物料问题,制程问题,未回复,合计,次数,2,2,1,2,7,比例,28.57%,28.57%,14.29%,28.57%,100.00%,4.3,周重大品质,异常（未回复异常）,上周品质异常及客诉,序号,日期,产品型号订单编号,线别,不良描述,提议人,接收人,/,部门,责任人,1,2014-10-20,ZS6108,主板,020315000611000,PCS,B3,B3,线生产,ZS6108,主板，测试时亮点不良率高，测试,900PCS,160PCS,不良，不良率,17.7%,，昨晚调试,90PCS,仍有,21PCS,不可调，不良率,23.3%,，此现象多次出现,杜小金,工程部李成如,SQE/,钟海燕,2,2014-10-22,B50202030308529410PCS,B9,B9,线生产,B502,产品，在,QC,测试过程中发现无音不良率高，测试,50PCS,4PCS,不良，不良率,8%,何仲强,工程部江大军,SQE/,钟海燕,5.1,客户验货统计,上周品质异常及客诉,No.,日期,产品编码,产品型号,订单,数量,验货,结果,问题描述,No.1,10,月,21,日,02020H00044,PR1000EA,600,验货通过,No.2,10,月,21,日,00300100004,10K,电位器,50,验货通过,No.3,10,月,21,日,60100800025,门口机,PS,板,15,验货通过,No.4,10,月,21,日,60100800026,分机,PS,板,15,验货通过,No.5,10,月,21,日,802500062000830801259000,可视分机咪头,+,咪头套,50,验货通过,No.6,10,月,21,日,02500043003830800066000820300150004,门口机咪头,+,咪头套,+,白排,50,验货通过,6.1,客户投诉推移图,上周品质异常及客诉,客户投诉周次推移图,上周塑胶部品质情况,7.1 IPQC,巡检批次合格率统计,周次,第,34,周,第,35,周,第,36,周,第,37,周,第,38,周,第,39,周,第,40,周,第,41,周,第,42,周,第,43,周,检验批次,1147,1046,1201,931,1082,1305,617,1316,1158,1208,合格批次,985,906,1026,788,922,1081,537,1082,1007,1064,不良批次,162,140,175,143,160,224,80,234,151,144,合格率,85.9%,86.6%,85.4%,84.6%,85.2%,82.8%,87.0%,82.2%,87.0%,88.1%,目标值,95.0%,95.0%,95.0%,95.0%,95.0%,95.0%,95.0%,95.0%,95.0%,95.0%,差异,-9.1%,-8.4%,-9.6%,-10.4%,-9.8%,-12.2%,-8.0%,-12.8%,-8.0%,-6.9%,上周塑胶部品质情况,7.2 IPQC,巡检批次合格率统计,第,43,周塑胶,IPQC,巡检不良明细统计表,序号,日期 不良项目,10,月,18,日,10,月,19,日,10,月,20,日,10,月,21,日,10,月,22,日,10,月,23,日,10,月,24,日,不良数,不良率,累计比例,0.00%,1,水纹,60,23,83,13.03%,13.03%,2,混色,2,9,9,27,29,1,77,12.09%,25.12%,3,其他,10,13,6,12,36,77,12.09%,37.21%,4,划伤,13,23,6,1,2,17,62,9.73%,46.94%,5,黑点,13,10,11,12,6,7,59,9.26%,56.20%,6,缩水,3,5,14,16,11,49,7.69%,63.89%,7,缺胶,2,8,7,8,6,14,45,7.06%,70.96%,8,披锋,8,9,5,3,4,6,35,5.49%,76.45%,9,杂质,4,9,8,4,5,4,34,5.34%,81.79%,10,变形,14,4,4,10,2,34,5.34%,87.13%,11,夹线,1,2,1,7,5,9,25,3.92%,91.05%,12,料花,17,5,2,24,3.77%,94.82%,13,油污,/,油印,4,5,6,15,2.35%,97.17%,14,气纹,5,3,3,11,1.73%,98.90%,15,顶白,2,3,5,0.78%,99.69%,16,水口未剪平,2,2,0.31%,100.00%,合计,72,2,91,149,107,83,133,637,上周塑胶部品质情况,7.2 IPQC,巡检批次合格率统计,上周塑胶部品质情况,7.3,塑胶成品抽检合格率,日期,10,月,18,日,10,月,19,日,10,月,20,日,10,月,21,日,10,月,22,日,10,月,23,日,10,月,24,日,合计,合格批次,32,12,36,34,37,37,36,224,出货总批次,34,12,38,37,38,40,41,240,出货合格率,94.12%,100.00%,94.74%,91.89%,97.37%,92.50%,87.80%,93.33%,目标值,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,差异,-3.88%,2.00%,-3.26%,-6.11%,-0.63%,-5.50%,-10.20%,上周不合格库存金额情况,8.1,不良品仓库存金额情况,36,周,37,周,38,周,39,周,40,周,41,周,42,周,43,周,客退暂存仓,157892.6,174231.8,175022.5,170103.0869,181,669.21,172,279.80,171508.31,181898.4,生产封存仓,67271.9,66991.8,66991.8,89650.07174,88,652.27,67,865.89,74,383.07,72473.5,生产坏料仓,22762.2,29822.1,30924.4,28073.93345,25,682.56,6,301.46,1,559.10,2032.7,上周不合格库存金额情况,8.2,每周制程损耗及库存情况（生产坏料仓）,周期,36,周,37,周,38,周,39,周,40,周,41,周,42,周,43,周,周损耗金额,2296.2,4042.5,1180.9,753.4,0,235.7,760.07,903.4,库存总金额,22762.2,29822.1,30924.4,28073.93345,25,682.56,6,301.46,1,559.10,2032.7,