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F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHIntegrated Sizing,Calculation and Optimization of Plant Components with CONVAL 7.0 2007 20071F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHThe Company F.I.R.S.T.GmbHFounded in 1989Located in Germany(near Cologne)Business objectiveDevelopment and marketing of CONVALBusiness conceptTo benefit from the synergy of collaboration:Software developersExperts in the field of applicationExperts from vendor industries(e.g.Holger Siemers for valves)Science,Research and University know-howVendors of CAE Systems3SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHThe Product CONVALTool for sizing,calculation and optimization of common plant components:Control valveControl valve(two phases)Steam conditioning valvesActuator forcesDifferential pressure flow elementsRestriction orifice platesTank depressurizationPressure lossPressure surge4SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHThe Product CONVALTool for sizing,calculation and optimization of common plant components:Pipes sizingPipe compensationSpan calculationPipe wall thicknessShell-andtube heat exchangerCondensersMaterial data calculationSafety relief valvesPump motor outputProperty calculation5SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHCONVAL customer base 800 customers(90%in Europe)3500 licenses sold 8000 active users55%Owner/OperatorsBP,Shell,Total,Esso,ExxonMobilBASF,Bayer,DOW,DSM,Norsk Hydro,SolvaySiemens,Babcock,Hitachi,ABB40%Engineering Project ConsultantsBechtel,Lurgi,Linde,Uhde,Parsons,Jacobs,Electrowatt,ABB Lumus,Mott MacDonald,Tebodin,Larson&Toubro5%Instrument VendorsSAMSON,ARCA,Hora,Fisher,Flowserve,Metso,TycoEndress&Hauser,Invensys,Krohne6SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHInternatinal RepresentativesNanhang InstrumentsChinaTech.ControlIRANCAD Tech ConsultantsIndiaUITKoreaMiddle East Oilfield ServicesOmanChemputeSouth AfricaAvintos AGSwitzerlandSOAR TECTaiwan7SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHFundamentals of CONVALContent backgroundUser requirements(market driven development)Targeting the Process Industry(Petro-)Chemical,Refinery,Power plants,Oil&Gas Industry(on-/offshore)Technical backgroundTechnical literature Scientific publicationsExpert Know-howUser experiencesValid international standards and regulations8SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHOne Common User InterfaceScrolling data entry formCustomizable detail levelContext sensitive helpQuick navigation treeErrors,hints and warnings9SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHVendor instrument databaseComplete vendor independent forControl valvesSafety relief valvesFlow metersVendorsSAMSONFisherValtekMetsoConstantly growing number of vendorsExample for control valve data10SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHVendor instrument databaseBasic data forDIN(DN,PN,Kvs)ANSI(DN,Class,Cvs)Trim typeCharacteristicGeneral(ideal)MeasurementsMeasurements forModifiers for 75%loadXFz,Fl,xT,Fd,KcModifiers for 0-100%loadXFz,Fl,xT,Fd,Kc11SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHWhat is needed for sizingValve factorsDesign typical factorsVendor specific factors12SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHImplementation of standardsSound prediction standards LiquidsVDMA 24422-05.79IEC 60534 part 8-4:1994(equal to VDMA 24422-05.89)IEC 60534 part 8-4:2005Gases&Vapors VDMA 24422-05.79VDMA 24422-05.89EC 60534 part 8-3:2000ISA 75.17-1989Alternation/comparison during calculation13SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHConfigurable units system Works with schemesCONVAL permits to create unit schemes to be applied to the complete calculation.Its also permits to change units of measurement at parameter level.14SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHMaterials and Pipe classes15SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHProperty databaseInitial content 5800 different fluids 18000 alias namesAccuracy typical 1%ExtendableUsing physical constantsBy adding specific physical constants into the database CONVAL is able to do property calculation for the new medium16SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHProperty databaseExtendableUsing measurementsFor liquids and mixtures,measurements for density,viscosity can be added for interpolation by CONVAL.17SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHThermodynamic PropertiesReliable SourceUniversity of Bochum/Germany:Lehrstuhl fr ThermodynamikFakultt fr Maschinenbauder Ruhr-Universitt BochumSource for international standardsIUPAC,API,AGAAccuracytypical 0,1%to 0,01%Build in equations in all CONVAL editionsIAPWS 97(Water and steam)AGA-8(Natural gas,free definable mixture)18SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHThermodynamic PropertiesOptional available substance package(RUB)1-Butene Air Ammonia Argon Benzene Butane Carbo monoxide Carbon dioxide Chlorine Cyclohexane Cyclopentan Cyclopropan Decane Diethylether Diisopropyl DipropyletherEthane Ethylbenzol Ethylene Fluorine Helium Heptane Hexane Hydrogen Hydrogensulphide Isobutane Isohexan Isopentan Krypton Methane Methanol Natural gas(AGA8)Neon Neopentan Nitrogen Nitrous oxide Nonane Octane Oxygen Pentane Phenol Propane PropylbenzolPropyleneSF6 Toluene Water XenonR11 R113 R12 R123 R124 R125 R134a R141b R142b R143a R152a R218 R22 R23 R32 R41 19SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHTake any aspect into accountCavitation,Choked flow,Critical outlet velocitiesTwo phase flow,FlashingSound prediction,damage predictionViscosity and laminar flow,valve leak rate calculation.Pipe reducersDownstream resistance structuresPlant system,Control optimizationSelecting the optimal valve inherent characteristicSupporting control loop tuning and commissioningPower consumption,energy saving opportunities 20SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHInstalled Flow CharacteristicEstimation of the plant system with2 or 3 operating points of a static plant system(A)Installed flow characteristic Q/Q100=f(h/h100)(B)with a valve with a linear base characteristic(C)with a valve with a equal percentage base characteristicACB21SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHFlashingDetection of flashingCalculate the influenceDetect problemsHints to avoid themDetailed indication22SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHDetetcting hidden problemsProblems occuring between operarting pointsConditions at maximum and mean flow are OKCavitation at mean flow,but no risc of damage(u1 5 m/s)Mechanical damage possible between maximum and mean flow due to cavitation and high flow velocity 23SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHTwo phase flow Flow of liquid and gas/vapor phase already at the inlet of a control valveCv dependency on mass vapor content and upstream pressure24SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHEnergy optimizationFluid:Air at 100C Option I:Pump pressure 10barPipe DN 80,PN 40,64mValve DN 80,Kvs=100Option II:Pump pressure 6barPipe DN 100,PN 40,64 mValve DN 100,Kvs=160 a)b)c)d)e)25SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHEnergy optimization:Option IStep by step calculationPressure loss of the pipeOrifice Flow MeterPressure loss of the pipeControl ValvePressure loss of the pipeDetermination of the energy costTotal Power/YearAverage cost/Kw26SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHComparison of Option I+II27SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHData exchange with CONVALUniversal InterfaceCONVAL is a COM Server and communicates with any other windows applicationParameters can be set or retrieved,calculations performed,COM-Interface allows CONVAL to be used as a Black Box without a CONVAL-user interfaceThe full set of CONVAL functionality is exposed.CONVALCOMCAESystemsExcelAccess28SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHData exchange with CONVALGrowing platform of connecting CAE systemsAucoplanBentley(Autoplant family)CIMS 2000Comos PTINtools(TEF)MSR OfficePRODOK29SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHAutomation of mass calculation out of ExcelEntry of the operating data in ExcelBatch calculation with CONVAL in the backgroundRetrieving results to ExcelStoring calculations as CONVAL files or PDFs to a hard driveAvailable for ANY of then CONVAL calculationsData exchange with CONVAL30SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHCONVAL interfacing INtoolsCONVAL an INtools(Intergraph)Two step linkCONVALExcel/AccessINtoolsExcel/AccessAvailable today with any INtools Rel.Direct linkCONVALIntoolsTo be available Q2/2006INtools 7.0 and higherCOMIm-/ExportTEF31SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHCONVAL interface to comos pt32SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHDocumentationPresentationResults are presented as numbers,tables and graphsComplexityThe complexity of the user interface and the printed results is defined by the userFormatNative creating of Acrobat PDF Files33SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHMulti lingual user interfaceDictionaryCONVAL works with dictionaries to allow language switching at runtime.Available languages at the moment:German,English,Netherlands,French,Spanish,PolishnewPortuguese,Chinese coming soonAdditional languages can be added by the user34SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHWhats the benefitShorten processing times for planning and engineering in generalOptimize equipment selectionIncrease product qualityMinimize trouble shooting in long termReduce shutdown timeOptimize energy consumptionReduce the total cost of ownershipAvoid sizing faultsBe vendor independentRely on a proven source for expert know-howEnsure accordance to international standardsBe connective to the major CAE systemsData exchange with common software packagesGet a fast return of investment!35SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHOnline assistance for CONVALCommunitySpecial supportDiscussion forumsSupport pagesFAQKnown bugsDownloadsProduct infoSpecificationsLicensingPublicationsDatabase of pastpublications36SEI-BeijingNovember 2nd 2005F.I.R.S.T.Gesellschaft fr technisch-wissenschaftlicheSoftwareanwendungen mbHCONVAL calculations liveLive Demo37SEI-BeijingNovember 2nd 2005
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