无缝钢管厂设备介绍--课件

更好的钢铁更好的钢铁 更好的环境更好的环境 更好的生活更好的生活BetterSteel,BetterLife.无缝钢管厂工艺设备简介无缝钢管厂工艺设备简介无缝钢管厂于85年9月建成投产，其总体设备从德国全套引进，综合了当时世界上最先进的工艺和设备，建成时具有世界钢铁行业八十年代初的先进水平，设计年产50万吨，目前年产量已可达到80万吨。140 Seamless Tube Plant140 Seamless Tube PlantSeamlessHFWUOECoatingSorts of ProductMain GradeOCTG API Grade:K55 To Q125Non API Grade:BG60 To BG150Boiler tube GB Series:20G To 10Cr9Mo1VNbN ASME Series:SA-106B To SA-213T91 DIN Series etc.Line pipe,Structural pipe etc.API 5L:Grade B To X70 ASME/ASTM SeriesQuantity MT507,000110,000183,000Seamless-140 炼铁炼铁PuddlingPuddling 转炉炼钢转炉炼钢Steel-Making Steel-Making in converterin converter 电炉炼钢电炉炼钢Steel-Making in Steel-Making in electric furnaceelectric furnace 初轧初轧BloomingBlooming 连铸连铸continuouscontinuouscastingcasting 管坯管坯BilletBillet 环形炉加热环形炉加热 Heating inHeating inrotary hearthrotary hearthfurnacefurnace 穿孔穿孔PiercingPiercing 空心坯减径空心坯减径Reducing of hollowReducing of hollowbilletbillet 连轧连轧Rolling in mandrel millRolling in mandrel mill 再加热再加热ReheatingReheating 张减张减Stretch ReducingStretch Reducing冷却冷却Cooling onCooling oncoolercooler 冷锯分段冷锯分段Cutting withCutting withsawssaws 切定尺切定尺Cutting for fixed lengthCutting for fixed length 调质热处理调质热处理Heat treatment Heat treatment(Quenched and(Quenched and Tempered(water)Tempered(water)温矫温矫Warm straighteningWarm straightening 无损探伤无损探伤 超声波超声波 涡流涡流 漏磁漏磁 磁粉磁粉 Non-destructive testingNon-destructive testing(Ultrasonic,Eddy current,Flux(Ultrasonic,Eddy current,Fluxleakage,Magnetic particleleakage,Magnetic particleinspecting)inspecting)水压试验水压试验HydrostaticHydrostatictestingtesting测长称重测长称重Length-measuringLength-measuringand weightingand weighting标记标记MarkingMarking涂油涂油CoatingCoating包装包装PackingPacking表面及尺寸检验表面及尺寸检验Surface&Surface&SizeSizeInspectingInspectingMain Process for Line PipeMain Process for Line Pipe管端倒棱管端倒棱BevellingBevelling5PPT课件Main Process(Seamless OCTG)Main Process(Seamless OCTG)无缝钢管厂各区域生产流程管端加厚管端加厚调质处理调质处理无损探伤无损探伤油井管精整油井管精整钻钻 杆杆加加 工工管接头管接头加工加工油套管油套管加工加工外来外来坯料坯料工具工具接头接头加工加工管坯库管坯库连轧管机组连轧管机组中间库中间库光亮退火光亮退火流水流水精整精整备备料料库库锅炉管锅炉管精整精整成成 品品 区区热热 轧轧 区区精精 整整 区区精精 整整 区区管管 加加 工工 区区管管 加加 工工 区区测长、称重棒材剥皮初轧坯、电炉坯入库管坯库剥皮棒材储存火焰切割12剥皮棒材上料管坯上料管坯储存管坯称重横移提升环形炉(管坯工艺准备流程图管坯工艺准备流程图)轧管工艺流程轧管工艺流程 芯棒润滑干燥芯棒润滑芯棒冷却芯棒准备中间库热锯切尾冷床料筐称重、组捆再加热炉张减机分段锯1#2#空心坯减径机环形炉热定心斜轧穿孔高压水除鳞连轧脱棒芯棒定位抱棒处理(热轧工艺流程图热轧工艺流程图)轧管工艺流程轧管工艺流程 钢管连轧环形加热炉穿孔机钢管连轧穿孔机穿孔机构造穿孔穿孔原理11PPT课件钢管连轧连轧机12PPT课件钢管连轧张力减径机13PPT课件14PPT课件15PPT课件切头中间库上料切尾涡流、超声探伤吹灰分段锯切矫直外径壁厚检验管端去毛刺内表检验磁粉探伤X射线分钢仪涂色环测长、称重喷标、打捆精整区域精整区域-精整精整1#1#线线热轧16PPT课件钢管连轧上料区域及MFLMFL切头锯17PPT课件钢管连轧矫直机18PPT课件钢管连轧MFLMFL分段锯19PPT课件钢管连轧吹灰装置20PPT课件钢管连轧超声探伤设备21PPT课件钢管连轧磁粉探伤设备22PPT课件切头中间库上料切尾外表检验探伤吹灰矫直外径壁厚检验缺陷再切分段锯切内表检验钢管分选涂标称重打捆锅炉管工艺流程锅炉管工艺流程热处理23PPT课件光亮退火炉上料上料段段加热段加热段快冷快冷段段缓冷缓冷段段出料出料段段2222m m33m33m4m4m1212m m2222m m24PPT课件25PPT课件切头锯26PPT课件矫直机27PPT课件28PPT课件29PPT课件无损探伤30PPT课件31PPT课件分段锯32PPT课件修磨机33PPT课件水压机34PPT课件0707区加厚设备区加厚设备35PPT课件PIERCING MILL 0808区主要生产设备区主要生产设备36PPT课件37PPT课件38PPT课件39PPT课件40PPT课件41PPT课件管加工区工艺流程管加工区工艺流程车丝管拧机水压通径车丝外保内保测长称重喷印压印打捆烘干涂油42PPT课件*管加工区主要产品管加工区主要产品43PPT课件PIERCING MILL 管体螺纹车丝机 管加工区主要生产设备管加工区主要生产设备车丝机定心装置 44PPT课件TENSILE TESTING MACHINE IMPACT TESTING MACHINE PRACTICALITY TENSILE TESTING MACHINE STRESS CORROSION TEST UNIT材料性能实验设备材料性能实验设备45PPT课件46PPT课件