油水分离器操作说明

油水分离器操作说明书Operation Instruction to Oil-Water Separator一、 概述 SummarizeYSF型油水分离组合装置是由中国船舶工业总公司第九设计研究院针对陆 域含油废水特性设计的一种新颖油水分离装置，采用了多项油水分离的最新成 果，可以适用于不含表面活性剂的各类机油、柴油、润滑油、动植物油等油品 的含油废水处理，具有结构紧凑，操作管理维修简便，能耗低，分离效率高等 特点。处理后出水的含油量能有效地控制在5mg/L以下，可直接排放或适当回 用，分离出的废油也可回收利用，因此在节能、节水、保护环境等方面均显示 出良好的技术经济效益。YSF type oil-water separator combiner, one of latest oil-water separating device, which has been designed in the light of oiled wastewaters characteristic by No. 9 Design and Research Institute of Ship Industry Parent Company of China and has adopted many latest oil-water separating research results, is suit for many kinds of oiled wastewater treatment such as machine oil, diesel oil, lubricating oil and tallow, vegetable tallow. And it has the advantage of compact structure, easy operation and maintenance, low consumption, high separating effect etc. So, the oil percentage of effluent by treatment can be up to down 5mg/L effectively and may directly discharge or reuse properly, also, the removal oil can reuse. Thereby above, it is indicative that it has upstanding technical economical benefits at aspects of energy and water saving, environment protection.本装置采用简便、低运行耗费的全物理法处理工艺。It had adopted true physical treatment process, which is easy, and low energy consumption.处理装置将一至三级处理工艺组合成一钢制圆筒形整体结构，与螺杆泵，油 水层析槽及电器控制盒组合成具有完整功能的处理装置。The complete device is one combiner from the first level treatment to the second into one cylinder steel structure with screw pump, oil-water separating trough and electric control box.处理工艺充分利用了重力分离特性，不同分离材料的浸润特性等有利于提高 油水分离率的物理特性，对于工况较复杂的各种机械混合类含水量油废水具有 广泛的适应能力。 The process will make all best use of gravity separating characteristic, different soakage of different material, coarse grain, adsorption aggregation to increase oil-water separating coefficient, and even for different complicated oilness wastewater, it still can be dealt with.二、 操作说明：Operation manual1、检查：装置启动前应先检查各阀门阀位，螺杆泵及电气控制工况是否符 合要求。Check: before starting, check whether all valves, screw pumps and electric control are right or not.2、运行准备： Running prepare2.1新装置第一次起动：将螺杆泵进水管转接清水池（水槽及水箱），开启排 油阀，排气阀后启动螺杆泵，逐级进液，排气，直至相应筒体满流后关闭相应 的排油、排气阀，各级全部满流后继续运行半小时，一般采用循环运行方式， 即运行也水可返回水池（槽或箱）。First starting: Turn the inlet of screw pumps to clearing water reservoir, turn on the oil discharge valve, air exhaust valve, then, turn on screw pumps, influent enters and air escapes step by step, until the cylinder is full and all units work half an hour, we just shut then down.2.2 一般启动：先将螺杆泵进出水管转接清水池运行半小时，并逐级排气至 满流。Common starting: first turn screw pumps to clearing water reservoir and let it run 30mins, and exhaust step by step up to full-flow.2.3含油废水处理运行：处理装置经清水运行半小时，并逐级排气至满流后， 可将进水管转入废水池进入处理运行，同时根据含油废水的含油浓度确定排油 周期，排油只需开启排油阀，并通过排油观察控制开启时间，一般条件下，每 班只需开启一次（8 小时一次）。Oilness wastewater processing running: After doing a running with clearing water half an hour and step by step exhaust air to full-flow, we turn the wastewater over to the sewerage pool to treat and make the discharge period of oil in the light of oil concentration. And only turn on the oil discharge when it is necessary and observe the start time, generally speaking, only one for one shift i.e. 8hrs once.2.4停车：结束运行前应将螺杆泵进水管转入清水池（槽或箱）运行半小时， 然后再停泵，停泵时就关闭所有阀门，保持筒体的满流状态。Shut down: before running over, turn the inlet of screw pump to clearing water reservoir and make it work 30mins, then, shut it down; when the pumps are off, all valves are off and the cylinder is full-flow.三、装置特点：Apparatus Features1、由于陆域含油废水的处理工艺一般总先利用含油废水池进行沉砂、隔油 预处理，可大大降低进入处理装置的含油废水浓度，因此处理装置的排油周期 可以较长，一班排油一次就可以了。Because generally first do the settling grit and skimming oil treatment for field oilness wastewater, which can decrease the oil concentration greatly before treating, so this oil discharge period of equipment is long a litter, we can select once per one shift.2、设置专用贮油器贮存废油，以便于排油操作和进一步油水分离。Equip with special oil storage tank for removal oil to separate them further.3、本装置采用组装结构，结构紧凑，便于运输、安装及保养。This equipment adopts combined structure, which is compact for shipping, installation and maintenance.四、注意事项：Notices1、本装置应在清水满流的前提下启动，因此启动和停车要清水运行半小时， 并在此过程中逐级排气。Start the equipment on condition of full-flow, and before and after be done those running with clearing water respectively, start up and shut down, and meanwhile exhaust step by step.2、含油废水应经过澄清、隔油设施预处理，泵前应设置机械过滤器。Place mechanism filter before pump, and the wastewater will go through clarifier and oil separator.3、应注意含油废水池液位，以免抽空后磁体空转发热损坏，必要时可设置 液位报警信号或液位联动可自控系统。 Observe the water level, avoiding the magnet from being empty and damaging, and we can set down one level alarm or level linking automatic system.五、常见故障及其排除措施：Ordinary malfunctions and their elimination.序号No.故 障Malfunction可能原因Possible reason排除措施Measures1进水不正常Influent abnormally进水管道漏气Effluent pipe leaking排除漏气故障Eliminating the leaking malfunction过滤器漏气Or filter leaking排除漏气故障Eliminating the leaking malfunction过滤堵塞Or filter blocking清除滤渣Cleaning up residue筒体积气Air storage in cylinder排气Exhausting2进水机械杂质量 突然增加Residue increasing abruptly过滤器有短路Filter short circuit排除短路故障Get rid of it滤材破损Filter material wear-out更换滤材Replace new3工作压力过高Work pressure over high装置污油堵塞严重压力 增大Oil blocking seriously, pressure increasing反冲清洗Backwashing4出水水质下降Influent Water quality fall down.各级油污染严重Oil polluted seriously反冲去污 Backwashing吸附组件失效Adsorbing assembly invalid更换吸附材料Displace it筒体未满流Cylinder non-full排气全筒体满流Exhaust up to full flow5泵负荷过重Pumping overload活塞缸油污淤积Piston jar oil storage拆卸清洗Dismantle and wash润滑不佳 Lubricating加润滑油Adding lubricant装置油污堵塞Oil blocking反冲清洗Backwashing6泵漏水Pumping leakage密封损坏Sealing wear-out检修、更换Examine and displace7压力表无指示Pressure meter no indication指针卡死可损坏The finger clipping seriously or wear-out检修、更换Examine and displace