MP600熔体流动速率测试仪使用说明书

wordThe Basic MP600MP600 基本单元For Manual (Procedure A) Testing用于手动测试（试验方法A）l Standard equipment includes all operating tools, piston rod, and orifices.l 标准的装备包括所有的操作工具，活塞杆和口模l Integral microprocessor-based controller/timer incorporates latest digital technology, serial port, non-volatile memory, LED indication, and audio alarms for preheat pletion and cutoff intervals.l 基于微处理器的积分控制器/定时器，结合最先进的数字技术，串行同心接口，永久性记忆，LED指示，加热完毕和切料间隔音频报警。l Simple user interface bines high visibility, 4-line, vacuum fluorescent display with durable membrane keypad.l 简单的用户界面，可见度高，4行真空荧光显示，耐用的薄膜式键区l Weights and reference thermometers available for all standard and custom applications.l 砝码和带有参照刻度的温度计可用于标准的和传统的应用l Corrosion resistant ponents available for testing fluoroplastics and fluorocarbons。l 耐腐蚀的元件，可以测试氟塑料和碳氟化合物l Program storage of up to 25 sets of user programmable test parameters (power-up in last used program).l 存储了25种应用程序（断电后为最后一次使用的程序）l Operation to 450.ll Two-zone PID control of temperature.l 双PID 温度控制l Self-diagnostic error detection.l 自诊断l munication port for connecting to puter or printer.具有连接计算机和打印机的通信接口Tinius Olsens Modular MP600The melt indexer you tailor to your needs.Tinius Olsen 公司有标准组件的MP600熔体指数测试仪满足你的需求。Whether you are a resin supplier, pounder, or processor; whether you seek greater process control or tighter quality control; you need the MP600 from Tinus Olsen. The latest generation extrusion plastometer from a trusted leader in plastics testing equipment is designed for maximum flexibility. We offer a highly functional basic unit and several optional features that expand the MP600s capabilities. The MP600 can even be field upgraded as your needs grows.无论你是一个树脂提供商，中间商，加工商还是你想进行大型的过程控制或是加强质量控制，您都会需要Tinius Olsen公司的最新的MP600型熔体指数测试仪。来自于塑料测试行业领先企业的新一代挤出式塑度计拥有最大的适应性。我们为您提供一个功能强大的基础设备和一些可以扩展MP600功能的并具有选择性的设备。MP600还可根据您的需求变化进行升级。No matter which configuration you specify, youll be getting a melt indexer with superior performance and remarkable ease of use. Its menu-driven interface guides users through testing, calculation, and display. The MP600 can be connected to a printer for instant report generation or to a PC equipped with Tinius Olsens optional EP600 automated testing and data acquisition software.无论你指定哪种配置的熔体指数测定仪，您都会得到一台性能好，操作简单的仪器。菜单指示界面在试验，计算及显示过程中给与用户提示。MP600可与打印机连接立即打印出测试报告，还可与配有Tinius Olsen公司的EP600 自动测试和数据获得软件的PC机相连。Like all our equipment, the MP600 es with legendary Tinius Olsen technical support. It is backed by our fully accredited field service team. 和Tinius Olsen公司的所有产品一样MP600拥有强大的技术支持。Specifications规格System 系统参数Conformance: ASTM D 1238, D3364, ISO 1133, BS 2782, DIN 53735, JIS K 7210 and other similar methods.符合的标准：ASTM D 1238, D3364, ISO 1133,BS 2782,DIN 53735,JIS K 7210和其它类似的标准。Operating Temperature: 450运行温度：450Temperature Control: 控温精度：Spatial temperature variation: (10mm/75mm above orifice)温度波动度：（在口膜上方10mm/75mm处）Temperature controller: two-zone PID温度控制器： 双控温PIDTemperature Sensors: platinum RTDs(2)温度传感器：铂电阻Timer Accuracy: 0.001 secondDisplay: 4line 20character vacuum fluorescent显示：4行20字符真空荧光显示屏Keypad: membrane type键盘：薄膜键盘munications port: EIA-232/485 for connecting to a puter or printer通信接口：连接计算机和打印机的EIA-232/485接口Weights: stainless steel, 0.5% tolerance砝码：不锈钢，0.5%的公差PPDT-600 Actuating Switch Transducer Accuracy: better than0.025mm(0.001 in.)PPDT-600 驱动开关传感器精度小于 mm （0.001英寸）MWLD-600 Motorized Weight Support transducer positioning resolution: MWLD-600 机械重量支撑传感器位移分辨率：Physical 物理参数Over all dimensions: 51cm wide38cmdeep58cmhigh for basic unit or 95cm high for motorized unit 总体积：主机51cm 宽38cm长58cm高 ，安装机械部分高95cmNet weight: 21kg for basic unit; 32kg for motorized unit, not including weights or options净重：主机 21kg，安装机械部分后32kg，不包括砝码Gross weight: 32kg for basic unit; 43kg for motorized unit, not including weights or options毛重：主机32kg，安装机械部分后43kg，不包括砝码Electrical: 115 or 230 VAC 10 %( specify), 50/60 Hz, single phase, 400/800 VA电气要求：115 或230 VAC 10%（订货时注明），50/60Hz，单相，400/800 VACE Marked: conforms to all applicable European CE DirectivesCE 标志：符合所有的欧洲使用的CE指标。MWLD-600 Motorized Weight Support Lowering and Lifting DeviceMWLD-600 自动负载托盘升降装置。The bination of an automatic timing switch and motorized weight support/lowering and lifting device equips the MP600 for additional automated tests.自动计时开关和自动升降装置的结合使MP600可以进行自动测试。l Automates testing cycle by positioning weight support to a preselected height and applying selected load after preheat interval.l 自动测试过程使砝码支撑平台位于预制高度并在预热后加载砝码。l Integral encoder for control and display of weight support position.l 编码器用于显示和控制活塞杆位移。l Automatic swing-away weight platform for easy cleaning access.l 自动旋转砝码托盘便于清理。l Safely contains weights.可靠的砝码固定装置。By adding this Flow Rate RatioAttachment, you can determine flow rate using two or three different test loads on one charge of material.加上此流体速率比测试装置，可以通过在一种试样上加2种或3种不同的负荷来确定流体速率。MP600 Automatic Timing Switch For Automatically Timed (Procedure B) Testing MP600 自动计时器可自动完成B法测试。The addition of an automatic timing switch enables the basic MP600 melt indexer to perform Procedure B tests.自动定时开关的使用使MP600熔体指数测试仪能够进行测试方法B的试验。Precision optical encoder enables piston position measurement to better than 0.025mm (0.001in).精确的编码器使活塞位移的测量精确度小于0.025mm（0.001英寸）Programmable starting positions and piston travel distances (mm or in.) for up to 10 captures in a single test. 程序可在单次试验中获得多达10个的捕获值。Calculates and displays capture time, flow rate (melt indexer), and Volume Rate of each capture. 显示捕获时间，计算熔体质量流动速率和熔体体积流动速率。Additional display choices include Apparent Shear Stress, Shear Rate, and Viscosity. Calculates melt density using a cut-off weight and built-in subroutine Automatically selects proper piston travel distance, 6.35 or 25.4 mm (0.25 or 1 in.) for flow rate calculation. Real time display of flow rate or volume rate. Real time display of piston height.附加的显示选择项包括：表面剪切应力，剪切速度和黏度。通过切料时砝码的重量和内置的子程序计算熔体的密度。自动选择合适的活塞位移，计算6.35 or 25.4 mm (0.25 or 1 英寸) 时的流动速率。实时显示质量流动速率和体积流动速率，实时显示活塞高度。Automated Testing and Data Acquisition:自动测试和数据采集Ep600 Software EP600软件l For easy testing control using a PCl 通过PC机很容易进行试验控制。l Packages available for control of up to 10 machines from a single PC.l 一台PC机可同时控制多达10台的该仪器。l User-selected reporting and exporting formats.l 用户可订制报告的输出格式。l Built-in SPC programs for X-bar, R, and frequency distribution chart/histograms.l 内置的SPC程序为Xbar，R 和频率分布图表/柱状图。l Test mode allows configuring, running, and saving of tests and results.l 测试模式允许配置，运行和存储测试参数和试验结果。l Recall mode permits viewing of previously saved results and performs database maintenance.l 记忆模式可以观察前面存储的数据和进行数据库的维护l Demo mode simplifies operator training.l 内置缺省模式简化操作员的操作。l Two levels of password protection.l 双级的密码保护。THE TINIUS OLSEN TOOLBOXTINIUS OLSEN 公司的仪器Since 1880, Tinius Olsen has been providing proven materials testing machines to industry and scientific laboratories around the world. All are manufactured to ply with ASTM, ISO, or other global standards;all are supported by an accredited field service and calibration department, readily available off-the shelf spares, and expandability via a wide range of valuable accessories.自从1880年以来，TINIUS OLSEN公司就为全世界的工业和科技实验室提供材料测试仪器，并且所生产的所有的仪器均满足美国标准，国际标准和其它同类标准。所有的仪器都有质量服务和校准部门，即拿即用的备用件，附件使用X围很宽。PlasticsResins, posites, elastomers, thin film, sheet, bottles, rigid plastic, strapping, pipes; no matter what your material or what form it is in, Tinius Olsen has a machine to help you run tests for process and quality control.塑料树脂，合成物，人造橡胶，薄膜，薄片，瓶子，硬质塑料，皮带材料，管材。不管你的材料是什么或以那种形式，TINIUS OLSEN公司会为您提供一台可以帮助您进行测试和质量控制的仪器。l Melt indexers (extrusion plastometers). l 熔体指数测试仪l Bench top and floor model UTMsl 桌上型和落地型万能试验机.l HDT/DTUL/Vicat testers.l 热变性和维卡软化点测试仪l Impact testers.l 冲击机l Brittleness testers.l 脆性测试仪l Stiffness testers.l 硬度测试仪l Torsion stiffness testers.l 硬度形变测试仪l Dilatometers.l 膨胀计l Folding endurance testers.l 折叠耐力测试仪l Izod/Charpy specimen notchers.Izod/Charpy制样机Other Materials其它的材料Tinius Olsen makes a wide range of machines for testing other materials and products. Tinius Olsen 公司提供适用广泛的用于测试其它材料和产品的仪器。MP600 Extrusion Plastometer (Melt Indexer)MP600型熔体指数测试仪SYSTEM INSTALLATIONAND OPERATION MANUAL #02001560系统安装和操作说明 编号02001560Revision 5a版本 5aDate: 12 DECERMBER 2002日期：2002年12月12号This document contains confidential and proprietary information of Tinius Olsen Testing Machine pany. In consideration of the receipt of this document, the recipient agrees not to reproduce, copy, use or transmit this document and/or the information therein contained, in whole or in part, or to permit such action by others, for any purpose, except with prior written permission of Timius Olsen Testing Machine pany/ All rights reserved.本文件包含Tinius Olsen公司具有某某性和专利性的信息。本文件的使用者不得擅自复制，拷贝，使用或传播部分或全部本文件和本文件所包含的信息，也不允许其他人为任何目的的做出此种行为，除非拥有TINIUS OLSEN公司的出。所有TINIUS OLSEN测试仪器某某。 TINIUS OLSEN TESTING MACHINE PANY, INC.TO 测试仪器某某1065 Easton Road易斯顿大街 1065号P. O. Box 1009 1009Horsham, Pennsylvania 19044-8009 USA荷山姆市 宾尼法尼亚州 19044-8009 美国TINIUS OLSEN TESTING MACHINE CO., INC.FACTORY CERTIFICATETinius Olsen测试仪器某某公司出厂证明This is to certify that the Tinius Olsen MP600 Extrusion Plastometer (Melt Indexer) and Accessories are checked prior to shipment and found to conform to the applicable portions of ASTM D 1238 “Standard Test Method for Flow Rates of Thermoplastics by Extrusion Plastometer”.兹证明Tinius Olsen公司的MP600熔体指数测试仪和附件在出厂之前已经过检验，符合美国标准ASTM D 1238中关于“使用挤出式塑度计热塑性材料的流体速率测试方法”的规定。The verification devices are traceable to the National Institute of Standards and Technology and are listed below.检验设备来源于国家科技标准协会，根据下表中列出的所示。The thermometers are manufactured and calibrated by PRINCO INSTRUMENTS, INC. of standards traceable to NIST, 262612/260417.温度计由PRINCO仪器某某按照国家科技标准协会的标准-262612/260417制造并校准。The orifices are checked with orifice gauges， manufactured and calibrated with Master Reference Standards traceable to NIST, Test No. 738/236872-86.口模用口模测量仪检验，按照国家科技标准协会的测试标准738/236872-86进行生产并校准。Piston feet, rods and collars are checked using devices verified with Gage Blocks traceable to NIST, Test No. 821/257571-96.活塞头，活塞杆和导向套用Gage Blocks来校验按照国家科技标准协会的测试标准821/257571-96.The weights are calibrated with Dead Weights traceable to NIST, 822/254480.砝码用来校准绝对质量的，按照国家科技标准协会的标准822/254480.NOTE: The instrument, and especially ponents subject to wear during normal use, should be inspected periodically to insure continued conformance to ASTM D 1238. 注释：本仪器特别是所用的零件正常使用时有磨损，应该按照ASTM D 1238中规定的进行定期检查。Table of Contents目录Section 1Introduction第一部分简介Section 2 Model MP600 Digital Controller/Timer第二部分-MP600型数字定时控制器/计时器Section 3 Standard Operating Tools第三部分-标准的操作工具Section 4 Options and Accessories第四部分配置和附件Section 5 Setup and Installation第五部分放置和安装Section 6 Optional PPDT-600 Installation第六部分可选备件PPDT600的安装Section 7 OPTIONAL Motorized Weight Support and Lowering/Raising Device (MWLD-600) and Swing-Away Attachment第七部分-机动化重量支撑升降装置以及具有旋转功能的装置Section 8 Installation of OPTIONAL OKIDATA Model 320-Dot Matrix Printer & Printer Cable第八部分OKIDATA型320点阵式打印机和打印机线的安装Section 9 Initial Start-Up第九部分 初始化Section 10Configuration Mode第十部分 设定模式Section 11 Test Parameters Set-Up Mode第十一部分 参数设置模式Section 12 Testing Polymer According to ASTM D 1238 Procedure A (Manual Cut-Off)第十二部分-根据ASTM D1238 测试方法A测试聚合体（手动切料操作）12.1 Introduction12.2 Configuring the MP600 Controller for Procedure A Testing12.2 MP600 用于测试方法A的配置12.3 Test ProcedureSection 13 Testing Polymer According to ASTM D 1238 Procedure B (Automatically Timed Flow Rate) when then Melt Density is known第十三部分 根据ASTM D1238 测试方法B测试聚合体13.1 Introduction13.1 简介13.2 Configuring the MP600 Controller for Procedure B Testing13.3 Testing ProcedureSection 14 Testing Polymer According to ASTM D 1238 Procedure B (Automatically Timed Flow Rate) When the Melt Density is Unknown (Procedure for Calculating the Melt Density of a Polymer)第十四部分-按照ASTM D1238 方法B 测试聚合体的流动速率 熔体密度不知（计算聚合体熔体密度的过程）14.1 Introduction14.1 简介14.2 Configuring the MP600 Controller for Procedure B Testing14.2 MP600控制器用于测试方法B的配置14.3 Test ProcedureSection 15Flow Rate Ratio Package第十五部分熔体流动速率比组件15.1 Introduction15.2 Flow Rate Ratio ponents15.3 Installation of ponents for Three-Load Test15.4 Test Procedure for a Typical Three-Load FRR Test15.5 Test Procedure for a Typical Two-Load FRR TestSection 16 Cleaning Instructions第十六部分清洗说明Section 17 Preventative Maintenance第十七部分预防性的维护17.1 Cleanliness17.2 PPDT-600 Arm Length Adjustment17.2 PPDT-600信号杆长度的调节17.3 Motorized Weight Lowering Device(MWLD-600)17.3机械重量降低装置（MWLD-600）17.4 MiscellaneousSection 18 Calibration/Verification第十八部分-校准/检定18.1 Calibration/Verification Procedure for PPDT-60018.1 PPDT-600的校准/检定步骤18.2 Temperature Verification/Calibration18.2.1 Suggested Equipment18.2.1 推荐使用的器材Section 19 Temperature Control Configuration Mode第十九部分温度控制配置模式Section 20 munications第二十部分通信20.1 OverviewSerial Port Connection串行口连接20.2 Connecting a Dot-Matrix Serial Printer to the MP60020.2 MP600连接针式打印机20.3 Connecting a single MP600 to a puter running EP600-Single Software(EIA-232 protocol)20.3连接一个MP600到计算机运行单个EP600软件（电子工业联合会-232协议）20.4 Connecting Multiple MP600 Melt Indexers to the USB Port on a puter using EP600-Multipe Software Package (EI-232 protocol)20.4利用EP-600多软件包连接多个MP600熔体指数测试仪与计算机的USB端口。20.5 Connecting MP600 Melt Indexers to an existing puter system running MFW-2 Multiple Machine Software (EI-485/422 protocol)20.5连接MP600熔体指数测试仪与运行MFW-2多机软件（EI-485/422协议）的计算机20.6 MP600 munication Parameters20.6 MP600通信参数20.7 MP600 munication mands20.7 MP600 通信命令Section 21 Troubleshooting 第二十一部分故障处理21.1 System Warnings21.2 System Errors 21.3 Electrical Checks21.4 MP600 Error 2021.4 MP600错误20Section 22 Remended Spare Parts List第二十二部分推荐使用的备用件表Section 23 Shipping Instructions第二十三部分运输说明Appendix A Typical Assembly Drawings with Part List & Wiring Diagrams附录A零件图和接线图1 Section 1 Introduction第一部分 简介1.1 Basic Unit1.1 主机 The Tinius Olsen Extrusion Plastometer with microprocessor-based Model MP600 Controller/Timer is used for measuring the flow rates of thermoplastics. The unit is a dead-weight piston Plastometer with which the extrusion rate of thermoplastic materials through an orifice of specified dimensions is determined under prescribed conditions of temperature and pressure in accordance with ASTM Standard Test Method D 1238. With minor procedural modifications, the MP600 can also meet ISO 1133, BS 2782, DIN 53735, JIS K7210 and other similar standards.TO公司的挤压式熔体指数测定仪配有基于微处理器的MP600型控制/定时器，主要用于测试热塑性塑料的流动速率。这是一种自重活塞式塑性仪，在符合ASTM标准测试方法D1238中指定的温度和压力下，测试热塑性物质通过指定尺寸口模的速率。只需稍微在程序上修改一下，MP600即可符合ISO1133，BS2782，DIN53735，JIS K7210和相似的同类标准。The standard MP600 can be used for testing in accordance with other ASTM methods, including D 2581, D 3364, D 4203, D 4507, and D 4550 (a special orifice is required for D 3364). Other methods, such as D 2116, D 3159, D 3275 and D 3307, require the optional corrosion resistant cylinder, orifice and piston foot.MP600可以用来测试符合ASTM标准中的其它测试方法，包括D2581，D3364，D4203，D4507，D4550（其中D3364需要特殊的口模）。还有一些测试方法，例如D2116，D3159，D3275和D3307，需要特定的抗腐蚀性料筒，口膜和活塞。The basic Plastometer (Melt Indexer), as described, may be used for Procedure A-Manual Operation. With the addition of optional accessories, Procedure B-Automatically Timed Flow Rate Measurement may be performed. The purchaser can easily upgrade the basic model.熔体指数测定仪可以用于方法A手动操作的测试。如果加以选用的附件，可以用于方法B自动定时流动速率的测试。购买者可以在主机的基础上很容易的升级。!CAUTION: This instrument has been designed to determine the melt flow index property and other thermal processing properties of polymers. It is not intended for any other use. Any attempt to use this instrument in any fashion other than its intended use may damage the machine and/or harm the operator.警告：这种测试仪器是用来测试聚合体流动特性和其它的热处理性能的。不能移做它用。任何不符合仪器设计初衷的尝试将不利于仪器和操作人员。1.2 Single Unit Construction1.2 结构Sturdy modular design includes housing for temperature and timing controls, rugged uprights for supporting the hardened steel test cylinder, which is heated by a precision dual zone, controlled band heater, insulated and jacketed in an aluminum housing. A tool rack is provided for convenient access to frequently used operating tools. The unit is semi-portable and contains provisions for leveling the cylinder.坚固耐用的设计原则，包括: 温度和定时控制室，已定型的钢制料筒由表面粗糙的柱子支撑，通过一个精确的双重加热区加热。加热器是可控的，绝缘的，并覆有一个套子，置于铝制箱体内。工具架用来放置经常使用的操作工具。本单元可部分移动，并包括料筒水平调节装置。1.3 Precision Temperature SensorsTwo platinum RTD Probes sense the cylinder temperature, sending signals to the P600 Controller, which regulates the temperature of the upper and lower portions of the cylinder to within .The temperature of the lower portion of the cylinder is displayed as the Actual Temperature (AT).通过2个铂电阻式温度检测器测试料桶内的温度，将信号传送给MP600的控制器（它可以上下调节料桶内的温度）。料筒内的较低部分显示为 实际温度（AT）1.4 Precision Dual Zone Band Heater1.4 精确的双加热区 300 Watts (nominal) contains a special concentric heating element, which is form-fitted and designed to uniformly maintain the required temperature. The heater and furnace assembly is rated for use up to 450.300瓦特（铭牌规定的），是一个特殊的同轴加热单元，用来提供所需的均匀温度。加热器和炉体可加热到450。1.4 Dimensions:1.4 尺寸(Standard Unit) 51 cm (20 inches) wide by 38 cm (15 inches) deep and 58 cm (24 inches) in height.主机尺寸：宽51cm 长38cm 高58cm(Motorized Unit) 51 cm (20 inches) wide by 38 cm (15 inches) deep and 95 cm (38 inches) in height.总尺寸： 宽51cm 长38cm 高95cmNet Weight:净重：(Standard Unit) approximately 18 kilograms (40 pounds), not including any weights or options.标准单元：不包括所选砝码，大约18kg(Motorized Unit) approximately 32 kilograms (70 pounds), not including any weights or options.总共的净重：不包括所选砝码，大约32kg1.5 Electrical Requirements:1.5 电气要求The basic Model MP600 Extrusion Plastometer is arranged for 115 Volts 10% or 220 Volts 10%,50/60 Hz, Single Phase. Check machine label for actual electrical requirements.MP600型挤压式熔体指数测定仪供电电压可选110V10%，220V10%，50/60HZ，单相电。使用时以各台仪器的标牌为准。115 Volt Units115VInput Power-500W 输入功率-500WVoltage-115VAC+/-10% 电压-115VAC10%Current-4.5A 电流-4.5A Frequency-50/60HZ 频率-50/60HZPhase-Single 相-单相Line Fuse-5A 250V MDL/3AG 限流保险-5A 250V MDL/3AG220 Volt Units 220VInput Power-500W 输入功率-500WVoltage-220VAC+/-10% 电压- 220VAC10%Frequency-50/60HZ 频率-50/60HZPhase-Single 相-单相Line Fuse-5A 250V GDC/213 限流保险-5A 250V MDL/3AG!CAUTION: 注意事项The instrument is heavy and care must be used when lifting the machine from the box or moving the machine. Always lift the machine by the base plate. Never pick the machine up by the Motorized Weight Lowering Device (MWLD-600) or by the furnace assembly.警告：本仪器很重，所以在仪器开箱或移动该仪器时应该小心。要通过仪器的底盘来移动仪器。不要通过提动仪器的升降装置或炉体来移动该仪器。!CAUTION: Read the instruction manual thoroughly before attempting to use this equipment.警告：在使用本仪器之前请认真阅读本说明书。!CAUTION: This instrument has been designed to determine the melt flow index property and other thermal processing properties of polymers. It is not intended for any other use. Any attempt to use this instrument in any fashion other than its intended use may damage the machine and/or harm the operator.警告：这种测试仪器是用来测试聚合体流动特性和其它的热处理性能的。不能移做它用。任何不符合仪器设