NokiaPDProcess

Nokia PD ProcessNOKIA PD (Product Development) ProcessProduct ConceptContent:Requirement from Nokia Marketing and initial definition including function, size, color, style, cost and others that marketing thinks they will attract customer.Input:Market research reportParticipant: Nokia marketing researchOutput: Initial definition of phone. Product ConceptConcept DesignContent:Detailed definition of phone such as function, size, color, style, material and others that will affect the phone.Input:(1) Design theme regarding design direction, graphics, colors & materials (Optional)(2) Components selection requirements identified(3) Form Factor agreed(4) Size, volume & weight target(5) Cost Target givenParticipant: Nokia: Concept team, marketing, MSM, PPM BYD: N/AOutput: (1) Mechanics Simulation(2) ID Mockup(3) Project Report(4) Materials and technics choice suggestionProduct ConceptProduct DefinitionRemark:MSM: Mech. Sourcing ManagerPPM: Product Program ManagerContent:Quote price from different suppliersInput:(1) Mechanics Concept(2) Price of material(3) Information of other competitorsParticipant: Nokia: concept team, MSMBYD: Project Manager, Mech. Leader, Account Manager, Business ManagerOutput: (1) Cost of each part(2) Quote Price of each part (3) Quote Price of Whole phone Product ConceptProject RFQ Meeting Remark:RFQ: Request for QuoteContent:Supplier supports Nokia in early design period such as technology choice, material choice, mechanics evaluation, tech difficulty, price evaluationInput:(1) Mechanics Concept(2) Information of suppliers and their products(3) Data of productsParticipant: Nokia: MSM, Concept Design teamBYD: Project Manager, Mech. Leader, SourcingOutput: (1) Verify products of suppliers (measure and test)(2) Select suppliers (3) Develop backup suppliers(4) Solve problems or difficulties with suppliers together(5) Provide design proposal Product ConceptESI Remark:ESI: Earlier Supplier InvolvementContent:Project starts, make project schedule and organize PD teamInput:(1) New project brief introduction and development schedule(2) ID review and 80% confirm(3) NOKIA and BYD project team organization chartParticipant: Nokia: MSM, Concept Design team, MD team, PVBYD: Project Manager, Mech. Team, QE, ME, Sourcing, Tooling, Manufacture, PV, etc.Output: (1) Project master schedule(2) Roles and responsibilities(3) Project scope: program target, program delivery, program management, program resource plan, quality target(4) Cost evaluation, budget evaluation(5) Termly report meetingFiles needed:Team organization, Simulation analysis(Tooling CAE, Drop simulation), risk management, DFMEA, Test planPD 0 PD 0Project Kick-offRemark:PV: Product VerificationQE: Quality EngineerME: Mechanical EngineerCAE: Computer Aided EngineeringDFMEA: Design Failure Mode and Effect AnalysisContent:Nokia and supplier work together to design and review projectInput:(1) Project specification(2) Design data and issueParticipant: Nokia: MSM, Concept Design team, MD teamBYD: Project Manager, Mech. LeaderOutput: (1) Review comments with detailed explanation(2) Design proposal with detailed 3D&2D data(3) Material recommendation with datasheet and property(4) Manufacture and assembly process proposal with flowchartPD 0Design CampContent:Release 3D and 2D Drawing, TA, Risk management, DFMEA to Nokia and relevant parts.Input:(1) ID surface(2) Design concept, CMDParticipant: Nokia: MSM, MD teamBYD: MD, tooling, ME, PE, MoldingOutput: (1) 2D and 3D drawing;(2) TA, Risk management, DFMEA PD 0B1 File ReleaseRemark:TA: Tolerance AnalysisPE: Project EngineerCMD: Color and Material DefinitionContent:Release 3D and 2D of parts to tooling department or die cut vendors.Input:(1) Evaluation for kick off toolingParticipant: Nokia: MSM, MD teamBYD: MD, tooling, ME, PE, MoldingOutput: (1) 2D and 3D drawingPD 0Tooling Kick offContent:Modify tooling and prepare samples for B1 buildingInput:(1) 3D and 2D data, dimension reportParticipant: Nokia: MD teamBYD: PE, MD, ME, Molding, QEOutput: (1) Tooling modify report(2) Quality defectPD 0Prepare for B1Content:Assemble products in Nokia factory, test samples, follow test planInput:(1) PV test plan(2) Build planParticipant: Nokia: PDM, Mech. Expert, PV and Other Function PL/ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QE, PVOutput: (1) PV Test report(2) Dimension test reportFiles needed:3D&2D, Risk management, DFMEA, BOM, Mechanical Design Specification, Mechanics Project Plan, MD checklist, DFA , Test reportPD 0B1 BuildingRemark:B1: Build 1PDM: Product Data ManagementPL: Project LeaderPM: Project ManagerBOM: Bill of MaterialsDFA: Design for AssemblyContent:Issues display & share, samples improvement plan share, files skim over, project status updated and prepare for next buildingInput:(1) Mechanic Acceptance from Nokia(2) B1 sample quantity from Nokia(3) Quantity requirement for next buildingParticipant: Nokia: PDM, Mech. Expert, PV and Other Function PL/ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QE, PV and other expert if needed.Output: (1) B1 sample and Test report & MR report (2) B1 review report & LL & Mechanics Design Modification(3) Design improve planFiles needed:Risk management, DFMEA, B1 review report, Lesson learnt, Prepare for next building, Project master plan, test plan PD 0B1 ReviewRemark:MR: Measurement Report LL: Lesson LearntContent:Design and tooling updated, right samples prepared for next building, test and test reportInput:(1) Test requirement(2) Samples evaluation(3) Quantity requirementParticipant: Nokia: PDM, Mech. Expert, PV, Other Function PL/ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QE, PV and other expert if needed.Output: (1) B1 sample and Test report & MR report (2) Design improvementFiles needed:Risk management, DFMEA, S1.x review report, Lesson learnt, Prepare for next building, Project master plan, Test report. PD 0S1.x & S1.x Building (if needed)Remark:S1.x: Sub-build 1.xPD 1Content:Project plan approval, make sure the project can go ahead, it means a milestoneInput:PD1 mechanics review reportParticipant: Nokia: MSM, PDM, Mech. Expert, PV, Other Function PL/ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QE, PV and other expert if needed.Output: Document needed to get approvalFiles needed:Team organization, Risk management, DFMEA, Project plan, Project status, Project specification and other needed for approval. PD 1Program Plan ApprovalContent:Mech. design updated, Tooling updated, jig updated. Prepare right products for Bx building, and test these Bx samples based on test plan.Input:(1)Test requirement(2)Samples evaluation(3)Quantity requirementParticipant: Nokia: PDM, Mech. Expert, PV and Other Function PL/ ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QE, PV and other expert if needed.Output: (1)Bx sample and Test report & MR report (2)Design improvementFiles needed:Risk management, DFMEA, S1.x review report, Lesson learnt, prepare for next building, Project master plan, test report and other documents needed to update such as Mech. specification, BOM, Color code list, Training plan, tooling status, MDF, DCN, TA, X_ Cover _ Assy _Traceability PD 1Bx & Bx BuildingRemark:MDF: Material Data Form DCN: Design Change NoticeContent:Issues display & share, samples improvement plan share, files skim over, project status updated and prepare for next building.Input:(1) Mech. acceptance from Nokia(2) B1 sample quantity from Nokia(3)Quantity requirement for next buildingParticipant: Nokia: PDM, Mech. Expert, PV and Other Function PL/ ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QE, PV and other expert if needed.Output: (1) B1 sample and Test report & MR report (2) B1 review report & LL & Mechanics Design Modification(3)Design improvement planFiles needed:Risk management, DFMEA, S1.x review report, Lesson learnt, prepare for next building, project master plan, test report PD 1Bx ReviewPD 2Content:Send samples to different regions for verification to get the sale authorizedInput:(1) TA requirement(2) MDFParticipant: Nokia: project teamBYD: Project teamOutput: Regular samplesFiles needed:Test report that can pass regional TA PD 2TA AuthenticationRemark:TA: Type ApprovalContent:Go on to solve issues that left Input:Participant: Output: PD 2Bx & Bx building if needed (Pass Nokia PV spec)Content:Review Issues, status, schedule, and other document neededInput:Participant: Output: PD 2Bx ReviewPD 2.5Content:LV, first tooling verification, manufacture document and process document verificationInput:Document neededParticipant: Nokia: MD team, LV teamBYD: Project team MD, PE, ME, QEOutput: Manufacture and process documents, products lines (SOP)Files needed:SOP, other process control and manufacture documents.PD 2.5PD 2.5 ReviewRemark:LV: Line VerificationSOP: Standard of ProductPD 3Content:Approval allows to start volume ramp-up and delivers to customers, review the lesson learn to rich our experience, and hand over project to PE teamInput:(1) PD3 review report(2) Lesson learntParticipant: Nokia: PDM, Mech. Expert, PV and Other Function PL/ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QE, PV and other expert if needed.Output: (1) PD3 review report (Project status, issues status, master plan, tooling plan, running change plan if needed)(2) Final LL requirement(3) PE team organization (Nokia and BYD)Files needed (File must be approved in Lotus notes):Risk management, DFMA, training plan, mech. spec, BOM, Tooling status list, Mech. project plan, Color code list, X Cover_assy_traceability, DFA, MDF PD 3PD3 Review, Total LL review and hand over to PEPD 4Content:Volume ProductionInput:Participant: Nokia: PDM, Mech. Expert, PV and Other Function PL/ManagerBYD: PM, Mech. Leader, Mech. Designer, PE, ME, QEOutput: File needed: Lesson learntPD 4Volume Production 11