品质周报格式

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,*,錡远涂装昆山有限公司,第,25,周,品質周報,目錄,IQC,來料統計,IPQC,檢驗統計,FQC,檢驗統計,客訴統計,客戶重工狀況統計,退貨統計,1-1.IQC,來料統計,總表,周數,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,來料批,142,246,192,138,175,188,211,189,231,162,不良批,32,23,23,13,9,15,6,8,6,4,退料批,15,3,0,0,0,3,1,1,0,1,特采批,17,12,6,1,3,9,6,2,8,4,批退率,22.54%,9.35%,11.98%,9.42%,5.14%,7.98%,2.84%,4.23%,2.60%,2.47%,目標值,3%,3%,3%,3%,3%,3%,3%,3%,3%,3%,1-2.,每天检验状况统计,日期,5-17,5-18,5-19,5-20,5-21,5-22,5-23,mon,tue,wed,thu,fri,sat,sun,來料總批數,24,23,23,17,33,23,29,拒收批數,0,0,5,1,1,1,1,特采,/,挑選批,0,0,2,1,0,0,0,允收批數,24,23,18,16,32,22,28,批退率,0.0%,0.0%,21.7%,5.9%,3.0%,4.3%,3.4%,1-3.TOP5,不良廠商,（交货,5,批以上）,厂商名称,明通,泰龙,协信,巨多旺,來料總批數,10,19,16,9,不良批數,4,3,2,1,特采批數,1,0,1,0,退貨批數,0,0,0,0,批退率,40.00%,15.79%,12.50%,11.11%,#DIV/0!,1-4.TOP5,不良廠商,（交货,5,批以下）,厂商名称,协和,力圣,圣美,來料總批數,2,4,3,不良批數,2,3,1,特采批數,2,0,0,退貨批數,0,0,0,批退率,100.00%,75.00%,33.33%,#DIV/0!,#DIV/0!,2-1.IPQC,檢驗統計,總表,周數,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗數,21340,22470,28432,23930,26558,23857,26601,27484,33595,32386,不良數,1097,1304,1703,1166,1212,1063,966,1067,1472,1255,不良率,5.14%,5.80%,5.99%,4.87%,4.56%,4.46%,3.63%,3.88%,4.38%,3.88%,目標值,5%,5%,5%,5%,5%,5%,5%,5%,5%,5%,2-2.,涂装,IPQC,检验状况,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗數,17180,22470,23350,23930,18320,15160,14820,12980,16600,15290,不良數,984,1304,1602,1166,1158,1015,891,1006,1092,1096,不良率,5.70%,5.8%,6.9%,4.9%,6.3%,6.7%,6.0%,7.8%,6.6%,7.2%,目標,5%,5%,5%,5%,5%,5%,5%,5%,5%,5%,2-3.,组装,IPQC,检验状况,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗數,0,0,1082,0,7038,7997,10341,11400,14995,16776,不良數,0,0,30,0,35,45,67,59,379,159,不良率,#,#,2.8%,#,0.5%,0.6%,0.6%,0.5%,2.5%,0.9%,目標,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,2-4.,印刷,IPQC,检验状况,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗數,4160,0,4000,0,1200,700,1440,3104,2000,320,不良數,113,0,71,0,19,3,8,2,1,0,不良率,2.7%,#,1.8%,#,1.6%,0.4%,0.6%,0.1%,0.1%,0.0%,目標,5%,5%,5%,5%,5%,5%,5%,5%,5%,5%,2-5.,各工站不良统计,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,底漆,檢驗數,11890,14650,14100,16280,10000,18777,19211,19301,12820,10770,不良數,652,816,838,618,582,769,629,817,871,835,底漆不良率,5.5%,5.6%,5.9%,3.8%,5.8%,4.1%,3.3%,4.2%,6.8%,7.8%,UV,檢驗數,4570,6660,7450,7110,6930,3550,3170,2500,2480,3830,不良數,310,451,676,500,516,246,251,182,141,233,UV,不良率,6.8%,6.8%,9.1%,7.0%,7.4%,6.9%,7.9%,7.3%,5.7%,6.1%,PU,檢驗數,600,520,1350,690,890,340,820,0,750,150,不良數,17,24,70,54,53,37,34,0,50,4,PU,不良率,2.8%,4.6%,5.2%,7.8%,6.0%,10.9%,4.1%,#,6.7%,2.7%,皮革,檢驗數,120,590,450,0,500,490,270,450,550,540,不良數,5,12,18,0,7,8,7,29,30,24,皮革不良率,4.2%,2.0%,4.0%,#,1.4%,1.6%,2.6%,6.4%,5.5%,4.4%,印刷,檢驗數,4160,0,4240,0,1200,700,3130,5233,1440,320,不良數,113,0,72,0,19,3,45,39,1,0,印刷不良率,2.7%,#,1.7%,#,1.6%,0.4%,1.4%,0.7%,0.1%,0.0%,2-6.,底漆,TOP10-,不良机种,排名,一,二,三,四,五,六,七,八,九,一十,機種,U43J,KENDO,E620Q,U53J,Y18,G73,KBV00,1675,SEBOOK,KCL00,檢驗數,40,2880,250,190,260,260,120,680,340,250,不良數,21,510,29,22,20,19,7,32,16,9,不良率,52.50%,17.71%,11.60%,11.58%,7.69%,7.31%,5.83%,4.71%,4.71%,3.60%,2-7.UV TOP10-,不良机种,排名,一,二,三,四,五,六,七,八,九,一十,機種,KBV00,145X,E620Q,Y18,1675,C49,W88,檢驗數,180,180,450,280,140,550,2050,不良數,38,25,46,24,11,20,69,不良率,21.11%,13.89%,10.22%,8.57%,7.86%,3.64%,3.37%,2-8.TOP5,不良状况统计,序號,不良,状况,机种,/,品名,总不良数,(,pcs,),占总不良比例,1,异色,U43J A,盖,/E620Q,上下,盖,/KBV00 B,盖,88,8.13%,2,麻点,KENDO D,盖,121,11.17%,3,亮痕,KENDO D,盖,122,11.27%,4,毛屑,W88,天,线盖，后盖,/U53J A,盖,/KENDO D,盖,136,12.56%,5,颗粒,W88,后盖,/E620Q,上下页键,/1675C,盖,/KENDO D,盖,228,21.05%,3-1.FQC,檢驗統計,總表,周數,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗批數,745,713,1145,2015,2298,2492,2312,1950,2844,1328,不良批數,396,390,439,481,646,693,647,616,719,552,批退率,53.15%,54.70%,38.34%,23.87%,28.11%,27.81%,27.98%,31.59%,25.28%,41.57%,目標值,5%,5%,5%,5%,5%,5%,5%,5%,5%,5%,3-2. IMF FQC,檢驗統計,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗批數,170,132,420,526,1214,1776,1446,957,894,467,不良批數,145,121,142,257,395,505,447,374,372,197,批退率,85.3%,91.7%,33.8%,48.9%,32.5%,#REF!,30.9%,39.1%,41.6%,42.2%,目標,5%,5%,5%,5%,5%,5%,5%,5%,5%,5%,3-3.,涂装,FQC,檢驗統計,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗批數,403,487,575,1390,952,531,702,462,519,647,不良批數,168,243,235,202,208,127,152,142,249,272,批退率,41.7%,49.9%,40.9%,14.5%,21.8%,23.9%,21.7%,30.7%,48.0%,42.0%,目標,5%,5%,5%,5%,5%,5%,5%,5%,5%,5%,3-4.,组装,FQC,檢驗統計,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗批數,138,94,95,87,107,177,144,245,204,200,不良批數,38,26,25,14,32,60,43,83,71,79,批退率,27.5%,27.7%,26.3%,16.1%,29.9%,33.9%,29.9%,33.9%,34.8%,39.5%,目標,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,0.5%,3-5.,印刷,FQC,檢驗統計,周别,W12,W13,W14,W15,W16,W17,W18,W19,W20,W21,檢驗批數,34,0,55,12,25,8,20,286,1227,14,不良批數,20,0,37,8,11,1,5,17,27,4,批退率,58.8%,#DIV/0!,67.3%,66.7%,44.0%,12.5%,28.4%,5.9%,2.2%,28.6%,目標,5%,5%,5%,5%,5%,5%,5%,5%,5%,5%,3-6.TOP5,不良状况統計,序號,不良状况,机种,/,品名,总不良数（,PCS,）,占,总,不良比例,1,碰,伤,KENDO D,盖,298,6.89%,2,脏污,KENDO A D,盖,/W88,后,盖，下盖,368,8.51%,3,亮痕,KENDO A D,盖,/G73,后,盖,411,9.50%,4,划伤,KENDO D,盖,/W88,下,盖，后盖,450,10.40%,5,毛边,KENDO D,盖,897,20.74%,客訴統計,日期,客户,机种,品名,不良状况,不良率,责任单位,短期对策,原因分析,长期对策,效果验证,结案 状态,5/17,华硕,U53J,TOP,CASE,button,下陷,/,高度不均,1%,组装,1.POWER BUTTON,热熔治具上增加弹簧，调整熔头,.,1.POWER BUTTON,悬臂来料变形,. 2.,热熔治具行程调整不当,1.IQC,进料检验，加入,SIP.,2.,浮高管控依样品,0-0.2mm. 3.,后续导入触感治具检测,. 4.,对产线,/,品保相关人员进行现场教育训练；,重工统计,项目,W18,W19,W20,W21,重工次数,2,1,2,3,重工人力,6,6,4,6,重工工时,38,22,25,29,重工费用,2150,1600,1900,2100,W21-,外出重工統計表,日期,客戶,機種,責任單位,處理總數,重工人數,工时,(H),重工良品,不良品,不良率,不 良 描 述（單位：,PCS,）,毛屑,顆粒,少噴,碰刮傷,飞漆,脏污,積漆,麻點,发白,磨痕,铜钉漏埋,混装,5/17,泰龙,DT102,制二,36000,2,12,36000,0,0%,5/21,协信,W88,后壳,制二,1584,3,12,172,1412,89.1%,389,112,55,5/22,启基,HUN UP,制二,1363,1,7,1360,0,0.15%,2,THE END,THANKS!,