中韩造船的差距2

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,*,Chinese Shipyard,中国船厂,Korean Shipyard,韩国船厂,5. N/C Machine : Cutting Condition,数控切割机：切割的状况,1. Cutting Notch must be grinded,切割口必须打磨,2. Waste Time, $, Material,浪费时间、金钱、材料,3. Quality problem (Welding),质量问题（焊接）,4. Defects on painting,造成涂装的缺陷,5. Low accuracy,准确度低,6. Etc,等,Solution,解决措施,Adjusting N/C Machine,调整数控切割机,Chinese Shipyard,中国船厂,Korean Shipyard,韩国船厂,6. Below Cutting Seat (Slag on Jig),切割台的下面 （有渣滓）,1. Cutting defects,切割缺陷,2. Welding defects,焊接缺陷,3. Low Accuracy,准确度低,Time, $ etc,时间、金钱、等,Solution,解决措施,Clean everyday 10 minutes / Managerial issue,每天清洁 10分钟 / 管理事项,Chinese Shipyard,中国船厂,Korean Shipyard,韩国船厂,7. Workshop floor,车间的内部场地,1. Low efficiency in using space,低效率使用空间,2. Safety issue,安全问题/事项,3. Badly Effect Transportation,严重影响转运,4. Low productivity,生产效率低,All related with $,所有都与金钱有关,Solution,解决措施,Floor Coating,对地面进行涂装,material well organized,材料有序管理存放,Save $, Improve quality & Productivity,节省金钱、改善质量和生产效率,But,Need information / data,但是，需要信息和数据资料,Chinese Shipyard,中国船厂,Korean Shipyard,韩国船厂,8. Steel material at Cutting Shop,在切割车间的钢材,1. Scratch on plates,板上有划伤,2. Difficult to identify Pieces,识别零件困难,3. Long-time to find right piece (for each block),花很长的时间来找到正确的零件（对应于每个分段）,All related with $,所有都与金钱有关,Solution,解决措施,Steel store by Block,按分段存放钢材,Use Rack / Pallet,使用架子/托盘,Save $, Improve quality & Productivity,节省金钱、改善质量和生产效率,But,Need information / data,但是，需要信息和数据资料,Chinese Shipyard,中国船厂,Korean Shipyard,韩国船厂,9. Steel : Small piece,钢材 小件,1.,由于缺少区域编号的控制，耗费太多的时间和增长设备的占用时间,2.,零件之间夹着方钢堆在一起，转运时发生划伤,3. Too much searching time,太多的查找时间,4. Drop off in piled efficiency for horizontal,piece piled,堆放效率下降,Solution,解决措施,Area No.Control for Steel piece & Rack, Piece, Pallet control by block,对零件和存放零件的架子按位置编号进行控制，按分段对托盘进行控制,(Need of Consulting),需要进行咨询,Chinese Shipyard,中国船厂,Korean Shipyard,韩国船厂,10. Steel Plate : Leftover,钢材 余料,1. Increasing material cost because of letting scrap,由于有废料剩下，增加了材料成本,Solution,解决措施,- Expanding scrap control, using Lug,bracket, Piece,对废料进行控制，用作吊鼻、肘板、和小零件等,- Set-up scrap control rule,建立废料控制规定,(Need of Consulting),需要进行咨询,