马拉松齿轮箱

DURSTNext Generation Pump DriveOctober,2012DURST2MarketsConstructionAgriculturalForestry&wastemanagementDurstsFlagshipproductline.Mobile/off-highwayhydraulicpumpdriveapplications.Convertsmechanical(engine)powertohydrostaticpower.DURST3MGPP20112013&Beyond2012Pump DriveProduct Line4PD10L-4 pad2PD055PD08Line Extensions to compete with Funk,Gear Products,and StiebelDURST PUMP DRIVES1PD061PD092PD062PD082PD103PD063PD083PD104PD084PD094PD11-1,040lb-ft(1,414Nm)-1,710lb-ft(2,325Nm)-1,040lb-ft(1,414Nm)-1,525lb-ft(2,074Nm)-1,995lb-ft(2,713Nm)-1,040lb-ft(1,414Nm)-1,525lb-ft(2,074Nm)-1,995lb-ft(2,713Nm)-1,525lb-ft(2,074Nm)-1,710lb-ft(2,325Nm)-2,150lb-ft(2,924Nm)1,995lb-ft(2,713Nm)700lb-ft(952Nm)2013Electric Motor Driven PD4Next Generation Pump DriveNext Generation Pump Drive2002 Goal Statement:Create a Pump Drive product line that is cost effective to produce and quicker to deliver.Design Objectives:Replace three existing pump drive lines with a New Durst LineReduce Cost Shorten Lead TimesResults:Simple Modular Gearbox Design utilizing common components for easier assembly and serviceSignificant cost reduction/particularly in higher end modelsReduced Lead Times from 8-12 weeks to 2-4 weeksImproved RatingReduced component part numbers(317 to 96),resulting in reduced inventory and dramatically improved product availabilityPatented key features(No.7,152,711)Simple design that compliments“Lean Manufacturing”DURST5Next Generation Pump Drive Next Generation Pump Drive Features and BenefitsFeatures and BenefitsMODULAR DESIGNSOS SPUR GEARSSIMPLER TO SERVICEFEWER PARTSPATENTED SPLINE LUBRICATIONHIGHER RATINGQUIETER OPERATIONCOMPETITIVE PRICINGREDUCED LEAD TIMEDURST6Modular DesignMODULAR DESIGN bearingsandgearsareself-containedwithinthehousings,soinputandoutputadaptersarenotrequiredtoretainthebearings.Inputandoutputadapterscanbeaddedorchangedatanytimebythecustomer,priortounitinstallation.DURST7SOS Spur GearsSOS SPUR GEARS(solid-on-shaft)one-piecegear/shaftdesignprovidesconsistentanduniformalignment,andreducesthetotalnumberofparts.Bearingspressedongearssimplifyassembly.DURST8Assembly&ServiceabilityComplicatedassemblyprocedureseliminatedDURST9Assembly&ServiceabilityComplicatedAssemblyProceduresofolddesignrequirespressingshaftsintobearingsandgearsthroughthehousings.Taperrollerbearingsrequireadjustmentsthroughtimeconsumingshimmingprocess.DURST10Assembly&ServiceabilitySIMPLER TO ASSEMBLE&SERVICEdoesnotrequirepressingshaftsintobearingsandgearsthroughthehousings.Ballbearingsdonotrequireshimmingorspecialadjustmentofpumppadsandinputadapters.DURST11Fewer Parts to Manufacture&InventoryFewer Parts to Manufacture&InventoryFEWER PARTSadaptergroupsarereducedtoasinglesetofinputadaptersandoutputpadsfortheentireproductline.Gearsareinterchangeableacrossdifferentmodels.DURST12Patented DesignDURST Wet spline feature is covered under US Patent No.7,152,711.Granted December,200613Patented Spline LubricationSamplesofHousingsDURST14Patented Spline LubricationPatent No.7,152,711oilpassagesbuiltintothehousings,alongwiththebearingdesign,createconstantoilflowacrosssplinesandthroughbearings,resultinginlonger,trouble-freeoperation.DURST15Patented Spline LubricationOilCirculationTestingDURST16Four Square Testing of Four Square Testing of Next Generation Pump DriveNext Generation Pump DriveTemperaturereductionshownduringtesting,ascomparedtoTerrellandcompetition.AGMAClass10Gearshelpprovidehigherratings,alongwithquieteroperation.DURST17Shorter Lead TimesCellular ManufacturingDURST18Shorter Lead TimesProductivity EnhancementsPoint of Use StorageDURSTCommonalityofpartsresultsinmoreinventoryoffewerpartsSimpledesignresultsinlessassemblytimeThe result is shorter lead-times!19AppendixDURST2020Pump Drive ExtensionsDURST1PD094PD10L3PD10L2PD05211PD09 PUMP DRIVEProject Description:Innovation Highlights modular design patented wet spline feature extends the Durst pump drive lineCustomer Benefits increases rating for single output pump drive 825 Hp 2500 rpm-1710 lb-ft offers deeper ratios up to 2:1 alternate option for transfer cases multiple outputs up to threeDevelopahigherratedsinglepadadditiontotheDurstPumpDriveproductline.Pump DriveTransfer CaseTransfer Case Application:Seaport TractorDURSTReleasedtoProduction-July,2010224PD10L PUMP DRIVEProject Description:Innovation Highlights modular design patented wet spline feature extends the Durst Pump Drive lineCustomer Benefits competitive pricing with shorter lead times allows for hanging more pumps in-line design requires less spaceDevelopalowprofilein-line4padadditiontotheDurstPumpDriveproductlinetocompetewiththeFunk56009.Input SideOutput SideApplication:MiningDURSTReleasedtoProduction-July,2011233PD10L PUMP DRIVEProject Description:Innovation Highlights modular design patented wet spline feature extends the Durst Pump Drive lineCustomer Benefits competitive pricing with shorter lead times allows for hanging more pumps in-line design requires less spaceDevelopanenginemountedin-line3padadditiontotheDurstPumpDriveproductline.Input SideOutput SideApplication:Pile DriverDURSTReleasedtoProduction-July,201124Project Description:Innovation Highlights modular design patented wet spline feature extends the Durst Pump Drive lineCustomer Benefits smaller package requires less space for smaller applications shorter lead timesDevelopasmallerpackage2padpumpdriveadditiontotheDurstPumpDriveproductlinetocompetewiththeFunk28000.Application:Oil field Frac sander2PD05 PUMP DRIVEApplication:AG windrowerDURSTReleasedtoProduction-April,201225Pump Drive Sales ToolsDURST1.FeaturesandBenefitsSheet2.ComparisonLineDrawings3.ChartedDrawings4.NomenclatureorModelCodes5.ApplicationDataSheet6.PumpDriveBrochure7.1PD09Brochure8.4PD10LIn-Line4-padBrochure9.ZeroOffsetDirectDriveBrochure10.DirectDriveChartedDrawing26Features and BenefitsDURST27Comparison Line DrawingsDURST28Charted DrawingsDURST29Model CodesDURST30Application Data SheetDURST31Pump Drive Brochure DURST321PD09 Sales SheetDURST334PD10L Sales SheetDURST34342PD05 Sales SheetDURST35Zero Offset Direct DriveDURST36ZODD Charted DrawingDURST37The EndDURSTThank You38History of Next Generation History of Next Generation Pump Drive Product LinePump Drive Product Line2002-Established cross-functional team to design a new Durst pump drive product line to replace the existing Terrell,Federal,and Regal pump drive product lines.This was done to simplify the design,for both assembly and service,to reduce the number of parts needed to support the product,to increase availability of parts,and thereby reduce cost and lead-time.2003-Developed a nine(9)model product line,including all testing.2004-Released all drawings and tooling and started production.2005-Developed a tenth model,4PD09,to facilitate customer conversion of the Federal model 804,released in 2005.2006-Completed a full review and cost reduction within the entire ten model product line,in order to maintain competitive pricing.2008-Developed a low cost,direct drive pump drive,the Zero Offset Direct Drive(ZODD)product offering,released in 2009.2010-Developed a higher horsepower single pad pump drive,model 1PD09,released in 2010.2011-Developed a new 4pad in-line pump drive,model 4PD10L,to compete with Funks model 56009,along with a new 3pad in-line pump drive,model 3PD10L,for direct engine mount,both released in 2011.2012-Developed the fourteenth model,2PD05,a smaller 2pad pump drive for smaller equipment with lower horsepower requirements,to compete with Funks 5”model 28000,released to production in April.DURSTBlueChipCustomersRegal-BeloitCorporationProprietary-DoNotDistributeProductOfferingsConstructionAgriculturalForestry&WasteManagementAgriculturalPumpDrivesMiningFracturingEquipmentRegal-BeloitCorporationProprietary-DoNotDistributeProductOfferingsTransferCasesApplicationsProvidesMechanicalPowertoAuxiliaryEquipmentShiftbetween2WDand4WDMultipleSpeedRangesRegal-BeloitCorporationProprietary-DoNotDistributeProductOfferingsTransferCaseMarketsMilitaryForestryHybridVehiclesSpecialtyVehiclesConstructionRegal-BeloitCorporationProprietary-DoNotDistribute43Single Pump DriveDURST44Double Pump DriveDURST45Triple Pump DriveDURST46Quad Pump DriveDURST