汽车座椅安全性检查专题培训ppt课件

汽汽车车座椅安全性座椅安全性检检查查汽车座椅安全性检查Safety Check2024/7/92Safety Check2023/8/132Safety CheckS1,S2S1 S2:Distance from H point to headrest top surface at headrest full down/up position along torso angle沿着靠背躯干线，从沿着靠背躯干线，从H点到头枕最低点到头枕最低(最高最高)位置的上表面的距离位置的上表面的距离.OKGB15083-2006/ECE R17高度高度750mm以下无使用位置，头枕高度不应低于以下无使用位置，头枕高度不应低于 800mm头枕处于最低位置头枕处于最低位置Headrest in lowest position头枕处于最高位置头枕处于最高位置Headrest in highest position2024/7/93Safety CheckS1,S2S1 S2:DistanSafety CheckS3S3:Section through headrest perpendicular to torso line and 65mm downward from headrest top surface垂直靠背躯干线，从头枕上表面垂直靠背躯干线，从头枕上表面65mm向下的头枕截面向下的头枕截面GB15083-2006/ECE R17 170mm for the width of head restraintOK2024/7/94Safety CheckS3S3:Section throSafety CheckS6S6:Distance from headrest top surface to headrest frame从头枕上表面到头枕骨架的距离从头枕上表面到头枕骨架的距离NAfmvss 202a=60mmNOK for qoros2024/7/912Safety CheckS17S17:Clearance Safety CheckS29S29:Pelvic impact Zone臀部臀部侧侧撞保撞保护护区域区域Guideline:No Sharp edge2024/7/913Safety CheckS29S29:Pelvic impSafety CheckS30S30:Clearance for Eurosid II backplate for reduction of side impact forces on dummy ribsEurosid II 模型靠背与靠背骨架模型靠背与靠背骨架夹夹角，减少角，减少侧侧撞撞对对肋骨的肋骨的伤伤害害NA2024/7/914Safety CheckS30S30:Clearance Safety CheckS31S31:Anti-Submarining Guideline防下潜区域防下潜区域检查检查（cushion）NO2024/7/915Safety CheckS31S31:Anti-SubmaSafety CheckS32S32:Sections through all Interior Protrusion requirement所有内部突出物要求的截面所有内部突出物要求的截面GB15083-2006:Area 1 R2.5OK2024/7/916Safety CheckS32S32:Sections tSafety CheckS32S32:Sections through all Interior Protrusion requirement所有内部突出物要求的截面所有内部突出物要求的截面GB15083-2006:Area 2 R5.0OK2024/7/917Safety CheckS32S32:Sections tSafety CheckS32S32:Sections through all Interior Protrusion requirement所有内部突出物要求的截面所有内部突出物要求的截面GB15083-2006:Area 3 R3.2OK2024/7/918Safety CheckS32S32:Sections tSafety CheckS34S34:Horizontal&Vertical distance between seat cushion STO and steering wheel座座垫垫外表面到方向外表面到方向盘盘的垂直和水平距离的垂直和水平距离Design position设计位置设计位置High&Forward most position 最前最高位置最前最高位置2024/7/919Safety CheckS34S34:HorizontalSafety CheckS35S35:Horizontal&Vertical distance between seat cushion STO and IP座座垫垫外表面到外表面到仪仪表板的垂直和水平距离表板的垂直和水平距离Design position设计位置设计位置High&Forward most position 最前最高位置最前最高位置2024/7/920Safety CheckS35S35:HorizontalComfort Check2024/7/921Comfort Check2023/8/1321Comfort CheckC1C1:Sections through the back every 100mm starting from H point perpendicular to torso line,mark min meat to metal dimension.Other dimension show seat symetrical.从从H点沿垂直靠背躯干点沿垂直靠背躯干线线每一百毫米截面，每个截面每一百毫米截面，每个截面显显示最小示最小MTM距离。其它尺寸距离。其它尺寸显显示座椅示座椅对对称性称性Guideline:35H+400mmH+100mmH+300mmH+200mmH+0mmH+500mm2024/7/922Comfort CheckC1C1:Sections thGuideline:35H+0OKComfort CheckC12024/7/923Guideline:35H+0OKComfort CheGuideline:35H+100Comfort CheckC1OK2024/7/924Guideline:35H+100Comfort CheGuideline:35H+200OKComfort CheckC12024/7/925Guideline:35H+200OKComfort CGuideline:35OKComfort CheckC1H+3002024/7/926Guideline:35OKComfort CheckGuideline:35H+400OKComfort CheckC12024/7/927Guideline:35H+400OKComfort CGuideline:35H+500OKComfort CheckC12024/7/928Guideline:35H+500OKComfort CComfort CheckC3C3:Sections through the cushion every 100mm starting from H point perpendicular to track or thigh,mark min meat to metal dimension.Other dimension show seat symetrical.从从H点沿垂直滑道或大腿每一百毫米截面，每个截面点沿垂直滑道或大腿每一百毫米截面，每个截面显显示最小示最小MTM距离。其它尺寸距离。其它尺寸显显示座椅示座椅对对称性称性Guideline:50H-100mmH+100mmH+300mmH+200mmH+0mm2024/7/929Comfort CheckC3C3:Sections thComfort CheckC3(Cushion)OKGuideline:50H-1002024/7/930Comfort CheckC3(Cushion)OKGuNOKGuideline:50H+0Comfort CheckC3(Cushion)CF11CF162024/7/931NOKGuideline:50H+0Comfort ChGuideline:50H+100Comfort CheckC3(Cushion)OK2024/7/932Guideline:50H+100Comfort CheGuideline:50H+200OKComfort CheckC3(Cushion)2024/7/933Guideline:50H+200OKComfort COKGuideline:50H+300Comfort CheckC3(Cushion)2024/7/934OKGuideline:50H+300Comfort CComfort CheckC5,C6C5:Sections through back starting from H point,along cross car direction every 100 mm on both side,mark min meat to metal dimension 从从H点沿着点沿着车车身横向每一百毫米的靠背截面，身横向每一百毫米的靠背截面，显显示最小示最小MTM距离距离C6:Sections through cushion starting from H point,along cross car direction every 100 mm on both side,mark min meat to metal dimension 从从H点沿着点沿着车车身横向每一百毫米的座身横向每一百毫米的座垫垫截面，截面，显显示最小示最小MTM距离距离OKGuideline:35Guideline:50CushionBack2024/7/935Comfort CheckC5,C6C5:SectionsComfort CheckC8C8:Distance from H point to lumbar apex along torso line 沿靠背躯干沿靠背躯干线线从从H点到腰托点到腰托顶顶点的距离点的距离GuidelineH Point to Apex of Lumbar135-150Lumbar Prominence90-110OKMove Lumbar Apex point lower2024/7/936Comfort CheckC8C8:Distance frComfort CheckC9C9:Lumbar section at fully retracted and extended position to manikin,mark lumbar travel and dimension to manikin 腰托在最后以及最前位置与假人位置的截面，腰托在最后以及最前位置与假人位置的截面，显显示腰托行程以及与假人的位置尺寸示腰托行程以及与假人的位置尺寸To be updated in detail design phase2024/7/937Comfort CheckC9C9:Lumbar sectComfort CheckC10C10:Center section through H point to show the cushion and back compression dimension 沿沿H点的中截面点的中截面显显示座示座垫垫和靠背的和靠背的压压陷量陷量CF11CF162024/7/938Comfort CheckC10C10:Center seComfort CheckC11C11:Center section through H point to show the D point dimension 沿沿H点的中截面点的中截面显显示示D点尺寸点尺寸OKGuideline:30-502024/7/939Comfort CheckC11C11:Center seComfort CheckC12C12:Cushion to Back bite line,mark X and Z dimension from H point 座座垫垫与靠背咬合点，与靠背咬合点，显显示从示从H点到咬合点的点到咬合点的X和和Z尺寸尺寸 2024/7/940Comfort CheckC12C12:Cushion tComfort CheckC13C13:Center section showing cushion Length and Thigh exit point,mark dimension to H point 中截面表示座中截面表示座垫长垫长度和大腿离去点，度和大腿离去点，显显示到示到H点的尺寸点的尺寸GuidelineThigh Exit 285-295Cushion Length from H Point345-355CF11CF16NOK2024/7/941Comfort CheckC13C13:Center seComfort CheckC14C14:Center section showing shoulder exit point,mark dimension to H point 中截面表示靠背离去点，中截面表示靠背离去点，显显示到示到H点的尺寸点的尺寸OKGuideline=460-4802024/7/942Comfort CheckC14C14:Center seComfort CheckC15C15:Cushion width,Insert width,bolster angle and bolster height at H point and 200 mm forward of H point perpendicular to track or thigh H点以及沿点以及沿H点往前点往前200mm垂直于滑道或大腿的截面，垂直于滑道或大腿的截面，显显示座示座垫宽垫宽度，中度，中间宽间宽度，度，侧侧翼角度和翼角度和侧侧翼高度翼高度GuidelineCushion Insert Width at H-Point 315-325Cushion Width at H-Point 490-510Cushion Bolster Height at H-Point 30-40Cushion Bolster Angle at H-Point NAH+0CF11CF16NOKTo increase Insert Width,it will be more comfortable for fatter people2024/7/943Comfort CheckC15C15:Cushion wComfort CheckC15GuidelineCushion Insert Width at H+200 325-335Cushion Width at H+200520-540Cushion Bolster Height at H+20020-30Cushion Bolster Angle at H+20022.5-33.5H+200NOKTo increase Insert Width,it will be more comfortable for fatter people2024/7/944Comfort CheckC15GuidelineCushComfort CheckC16C16:Back width,insert width,wing angle and wing heigth at H-point,100mm up;at lumbar apex and 300 mm up.H点以及沿点以及沿H点往上点往上100mm，腰托，腰托顶顶点以及点以及300mm处处 显显示靠背示靠背宽宽度，中度，中间宽间宽度，度，侧侧翼角度和翼角度和侧侧翼高度翼高度GuidelineBack Insert Width at H Point315-325Back Width at H Point490-510Back Wing Height at H Point30-40Back Wing Angle at H PointNAH+0NOKTo increase Insert Width,it will be more comfortable for fatter people2024/7/945Comfort CheckC16C16:Back widtComfort CheckC16GuidelineBack Insert Width at H+100310-320Back Width at H+100490-510Back Wing Height at H+10040-50Back Wing Angle at H+100NAH+100OK2024/7/946Comfort CheckC16GuidelineBackComfort CheckC16GuidelineBack Insert Width at H+300320-330Back Width at H+300490-510Back Wing Height at H+30020-30Back Wing Angle at H+30027.5-37.5H+300NOKTo increase Insert Width,it will be more comfortable for fatter people2024/7/947Comfort CheckC16GuidelineBackComfort CheckC16GuidelineBack Insert Width at Apex of Lumbar312.5-322.5Back Width at Apex of Lumbar490-510Back Wing Height at Apex of Lumbar30-40Back Wing Angle at Apex of Lumbar27.5-37.5Apex of lumbarNOKTo increase Insert Width,it will be more comfortable for fatter people2024/7/948Comfort CheckC16GuidelineBackComfort CheckC17C17:Distance from the Recliner Pivot point to H point(X and Z coordinates)从从H点到点到调调角器角器转轴转轴的距离（的距离（X和和Z的尺寸）的尺寸）2024/7/949Comfort CheckC17C17:Distance Comfort CheckC18C18:Section through seat belt buckle and manikin along buckle center line and perpendicular to XZ plan 沿着安全沿着安全带锁带锁扣支架中心扣支架中心线线并垂直于并垂直于XZ平面的截面表示安全平面的截面表示安全带锁带锁扣和假人扣和假人2024/7/950Comfort CheckC18C18:Section tComfort CheckC19C19:Knee room study 膝部空膝部空间间分析分析2024/7/951Comfort CheckC19C19:Knee roomComfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅座椅调节调节手柄手柄/手手轮轮/开关与开关与门门内内饰饰距离距离Guideline:45OKDesign Position2024/7/952Comfort CheckC22C22:ClearanceComfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅座椅调节调节手柄手柄/手手轮轮/开关与开关与门门内内饰饰距离距离Guideline:45OKHighest Position2024/7/953Comfort CheckC22C22:ClearanceComfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅座椅调节调节手柄手柄/手手轮轮/开关与开关与门门内内饰饰距离距离OKGuideline:45Upper most positionLower most positionMin distance 33mm2024/7/954Comfort CheckC22C22:ClearanceComfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅座椅调节调节手柄手柄/手手轮轮/开关与开关与门门内内饰饰距离距离Guideline:45NONo Lumber Adjustment Button in STO2024/7/955Comfort CheckC22C22:ClearanceComfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅座椅调节调节手柄手柄/手手轮轮/开关与开关与门门内内饰饰距离距离Guideline:45NONo Lumber Adjustment Button in STO2024/7/956Comfort CheckC22C22:ClearanceComfort CheckC23C23:Seat adjustment Reach Comfort Zone 座椅座椅调节调节的舒适操作区域的舒适操作区域OKMANUAL2024/7/957Comfort CheckC23C23:Seat adjuComfort CheckC23C23:Seat adjustment Reach Comfort Zone 座椅座椅调节调节的舒适操作区域的舒适操作区域OKPOWER2024/7/958Comfort CheckC23C23:Seat adjuPackage2024/7/959Package2023/8/1359OKPackage CheckP1 P3 P4 P5 P6 P7 P8P1:H point X,Y,Z coordinates at design position 设计位置设计位置H点点X,Y,Z坐标坐标;P3:Torso angle(Angle between torso and vertical line)by using 95%manikin 95%假人靠背角度（靠背与垂直线角度）假人靠背角度（靠背与垂直线角度）;P4:Hip angle(Angle between Thigh and Torso)by using 95%manikin 95%假人臀部角度（靠背与大腿角度）假人臀部角度（靠背与大腿角度）;P5:Knee angle(Angle between thigh and leg)by using 95%manikin 95%假人膝盖角度（大腿与小腿角度）假人膝盖角度（大腿与小腿角度）;P6:Ankle angle(Horizontal plane through heel pivot to foot plan)by using 95%manikin 95%假人脚跟角度（脚跟平面与水平面角度）假人脚跟角度（脚跟平面与水平面角度）;P7:Heel point X,Y,Z coordinates by using 95%manikin 95%假人脚跟点假人脚跟点X,Y,Z坐标坐标;P8:Heel point to H point distance(X and Z)by using 95%manikin 95%假人脚跟点到假人脚跟点到H点距离（点距离（X和和Z）;2024/7/960OKPackage CheckP1 P3 P4 P5 P6H point travel window and X,Y,Z coordinates of all extreme pointsH点行程范围以及所有极限点坐标OKPackage CheckP22024/7/961H point travel window and X,Y,P9:Track angle 滑道角度;P10:Seat mounting point X,Y,Z coordinates 座椅安装点X,Y,Z坐标;P12:H point to track upper surface distance perpendicular to track angle 沿垂直滑道角度，H点到滑道上表面的距离Package CheckP9 P10 P122024/7/962P9:Track angle 滑道角度Track width from LH to RH左右滑道宽度OKPackage CheckP112024/7/963Track width from LH to RH左右滑道P23:Complete seat width,height and length 座椅总宽，总高和总长P13:Seat back and cushion center line alignment and alignment with headrest center line 座椅靠背与座垫的中心线对齐以及与头枕中心线对齐OKPackage CheckP13 P232024/7/964P23:Complete seat width,heigP19:Buckle/Pretensioner clearance with console at all seat travel position 安全带/预收紧装置在座椅全行程与中通道的距离OKPackage CheckP192024/7/965P19:Buckle/Pretensioner clearP20:Cushion STO clearance with console at all seat travel position 座垫STO在座椅全行程与中通道的距离Guideline:10最前最低位置 3mmPackage CheckP202024/7/966P20:Cushion STO clearance witP21:Back STO clearance with console at all seat travel position 靠背STO在座椅全行程与中通道的距离Guideline:10Package CheckP212024/7/967P21:Back STO clearance with cGuideline:25P22:Headrest STO clearance with roof at the lowest and highest position within the full back adjustment range 在靠背全行程范围，头枕STO在最高和最低位置与顶棚的距离NOKPackage CheckP222024/7/968Guideline:25P22:Headrest STP25:Seat load through study 座椅进入车门分析25mm offset from Seal of door2mm Min clearance with Driver SeatPackage CheckP252024/7/969P25:Seat load through study DFM/DFA Check2024/7/970DFM/DFA Check2023/8/1370DFM/DFA CheckD1D1:Tool clearance zones for seat to vehicle assembly at OEM assembly plant by using customer specified tool 用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析前安装支脚装配OKSeat moved rearward mostTool to Cushion and Outer track clearance issue,QOROS ME to check2024/7/971DFM/DFA CheckD1D1:Tool clearDFM/DFA CheckD2D2:Tool clearance zones for seat to vehicle assembly at OEM assembly plant by using customer specified tool 用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析OK后安装支脚装配Seat moved forward most2024/7/972DFM/DFA CheckD2D2:Tool clearKinematics2024/7/973Kinematics2023/8/1373K1:Center section shown back adjustment range with recliner pivot point and relation to cushion.Also shown cushion adjustment range if cushion is independent lifting中心截面围绕调角器轴显示靠背在调节范围内与座垫的关系.如果座垫独立调节，同时显示座垫调节范围TBD4.8mm interference at design position(cushion&back)4.4mm interference at back forward 302.5mm interference at back rearward 25Kinematics CheckK12024/7/974K1:Center section shown back K2:Upper track overhang to the lower track end at the rearward and forward most positions在滑道极限位置，上滑道与下滑道的悬臂距离Kinematics CheckK22024/7/975K2:Upper track overhang to thK3:Buckle anchorage overhang to lower track end at the rear most position在座椅最后位置，安全带锁扣固定点与下滑道端面的悬臂距离Kinematics CheckK32024/7/976K3:Buckle anchorage overhang K4:Clearance of Lumbar handle with back STO and other car interior(lower and upper most position)腰托手柄与靠背STO和其它车身内饰的间隙（手柄最低和最高位置）Kinematics CheckK4GM GUIDELINENo Lumbar handle,need STO input2024/7/977K4:Clearance of Lumbar handleK6:Clearance of Recliner handle with cushion STO and other car interior(lower and upper most position)调角器手柄与座垫STO和车身其它内饰的间隙（手柄最低和最高位置）GM GUIDELINEKinematics CheckK6OK2024/7/978K6:Clearance of Recliner handK7:Clearance of height adjustment handle with cushion STO and other car interior(lower and upper most position)座垫调高手柄与座垫STO和其它车身内饰的间隙（手柄最低和最高位置）GM GUIDELINEKinematics CheckK7OK2024/7/979K7:Clearance of height adjustK15:Cushion side shield to track relation within whole track travel and cushion adjustment range(cushion height adjustment at every extreme position)座垫旁侧板在滑道全行程中与滑道关系（座垫调节在每一个极限位置）NOKKinematics CheckK15Power track(most rear low position)Section cut at ButtonFinger trap issue 2024/7/980K15:Cushion side shield to trK16:Cushion side shield to wrap around back panel relation within whole back adjustment range包覆式椅背板在全行程中与座垫旁侧板关系Kinematics CheckK162024/7/981K16:Cushion side shield to wrInterior InterfaceInterior InterfaceI1Sections through track,mounting foot,foot cover,floor and carpet沿滑道，安装脚，脚罩盖，地板和地毯的截面FRONT FLOORI1Sections through track,mounI6Side views of Seat Belts showing belt routing显示安全带走向的视图N/AI6Side views of Seat Belts shoI8Smallest distance of manikin head to vehicle environment in every direction at design position假人在设计位置的头部与内饰在各个方向的最小距离Headliner with SunroofHeadliner without SunroofI8Smallest distance of manikinSeat Internal Interface and Craftsmanship CheckSeat Internal Interface and CrSC1LH Seat cushion to RH Seat cushion smallest distance laterally SC1LH Seat cushion to RH Seat SC2LH Seat back to RH Seat back smallest distance laterally SC2LH Seat back to RH Seat bacThank You!2024/7/989Thank You!2023/8/1389