TNPM全员规范化生产维修课件

IWPE 99 JinanTotal Normalized Productive Maintenance-TNPM 全员规范化生产维修李葆文 Li Baowen广州大学 Guangzhou University广州，小北登峰麓景路，510091 IWPE1 IWPE 99 Jinan什么是TPM？What is TPM?全效率 O E E 全系统 Whole System 全 员 All Members Participating IWPE 992TPM大行动TPM ACTION空间、时间全系统SPACE，TIME，THE WHOLE SYSTEM设备管理靠全员ALL MEMBERS PARTICIPATING提高效率才成功SUCCESS RELIES ON OEE INCLRESINGTPM大行动3What is The Most Difficult Point to Implement TPM in China?什么是在中国推行TPM的最难点？全 员参加 All Members Participating What is The Most Difficult Poi4“全员”这一理念对不对？“All members participating”,right or wrong?有人说：“设备维修是维修工人的事，这么先进的设备让只会操作的操作工人去维修，简直是胡闹！”Somebody said:”It is a nonsense that the advanced equipment is repaired by the operator who knows only operating”“全员”这一理念对不对？“All5We need to change our traditional thinking pattern!我们应该改变传统的心智模式！What effects our thinking pattern?什么影响着我们的心智模式？经验,教训,历史,习惯,理论experience,teaching,history,habit,theory,We need to change our traditio6“Clear to zero.”Let s change our thinking pattern.让我们改变自己的心智模式。不断的使自己思想进入“归零”状态。“Clear to zero.”Let s 7EVEN ANIMAL HAS HIS THINKING PATERN.即使动物都有自己的心智模式bb什么拴住了大象？什么拴住了大象？bbWHAT FASTENS THE PITY ELEPHANTWHAT FASTENS THE PITY ELEPHANT？bb是细细的绳子和棍子？是细细的绳子和棍子？bbIS THE THIN ROPE OR BARIS THE THIN ROPE OR BAR？NO！不是！THE THINKING PATERN OF THE THE THINKING PATERN OF THE ELEPHANT ELEPHANT！是大象的心智模式！是大象的心智模式！EVEN ANIMAL HAS HIS THINKING P8What is the failure?什么是故障？故障的语源：故障是人 故故 意使 设备产生 障障 碍的。According to the linguistic source of“failure”in Chinese,it is the people who break down the machine on purpose.What is the failure?什么是故障？故障9Worker is the mother of the machine,machine is a baby who can not say.工人是设备的母亲，设备是不会说话的婴儿。工人是设备的母亲，设备是不会说话的婴儿。如果每个员工象母亲对待自己不会说话的婴如果每个员工象母亲对待自己不会说话的婴 儿那样对待和关心设备，设备就是健康宝宝。儿那样对待和关心设备，设备就是健康宝宝。If the operator is concerned with and pay close If the operator is concerned with and pay close attention to his equipment like the mother attention to his equipment like the mother toward her son,then the equipment toward her son,then the equipment will certainly be a healthy will certainly be a healthy baby.baby.Worker is the mother of the ma10故障是冰山的顶峰。The failure is the peak of an iceberg.failure 故障 dirt 脏污 heating 发热 vibrating 振动 leaking 滴漏 loosening 松动 short-circuit 短路 aging 老化 softening 软化 deforming 变形 冰山下面这么多潜在问题，不靠冰山下面这么多潜在问题，不靠“全员全员”关注行不行关注行不行？故障是冰山的顶峰。The failure is the p11Why should we repair a control box of an overhead Why should we repair a control box of an overhead travelling crane for more than 40 times a month?travelling crane for more than 40 times a month?为什么天车的控制盒一个月要修理40多次？因为：操作工人把控制盒内的导线拉断，或把控制盒沾上水而短路。Since,the wire inside the control box is drawn out or made short-circuit by putting into the water carelessly by operators.+,-Why should we repair a control12Fault always begins from minor problems.故障总是从小处开始的。飞机失事很少会故障总是从小处开始的。飞机失事很少会是飞机头或机翼掉下来，往往是油管堵塞或是飞机头或机翼掉下来，往往是油管堵塞或是某一个小螺丝松落。是某一个小螺丝松落。The airplane accident is seldom caused by the cracking down of the head or the wing,but always by the lost of a small nut or the block of an oil pipe.Fault always begins from minor13为什么在中国企业安装TPM会更困难？WHY IS IT MORE DIFFICULT TO INSTALL TPM IN CHINESE COMPANIESWHY IS IT MORE DIFFICULT TO INSTALL TPM IN CHINESE COMPANIES？bb历史文化不同；bbDIFFERENT HISTORY AND CULTURE；bb企业员工平均素质不同；bbDIFFERENT AVERAGE PERSONNEL QUALIFICATION；bb管理模式不同；bbDIFFERENT PATERN OF MANAGEMENT。为什么在中国企业安装TPM会更困难？WHY IS IT M14TPM TPM 在中国企业安装应适应中国企业文化在中国企业安装应适应中国企业文化TPM should be re-tailored to suit the body of TPM should be re-tailored to suit the body of Chinese companies.Chinese companies.The comparison of enterprise culture in different countries.The comparison of enterprise culture in different countries.中外企业文化比较中外企业文化比较 项目项目 日本企业日本企业 美国企业美国企业 中国企业中国企业 item Japanese company American company Chinese company item Japanese company American company Chinese company 员工素质员工素质 高，平均高，平均 高，高，参差不齐参差不齐 低，参差不齐低，参差不齐 qualification high,same high,different low,different qualification high,same high,different low,different 团队合作团队合作 好，同舟共济好，同舟共济 一般，有独立性一般，有独立性 差，无形组织差，无形组织 cooperation good so so,independent bad,invisible group cooperation good so so,independent bad,invisible group 职业道德职业道德 优秀优秀 良好良好 一般一般 responsibility excellent good general responsibility excellent good general 流动性流动性 低低 高高 较低较低 mobility lower high low mobility lower high lowTPM 在中国企业安装应适应中国企业文化TPM shoul15A successful TPM installed in Chinese company,three problems should be solved.中国企业成功的TPM，应解决好三个问题：1 工人素质行不行？Is the capability of operators suitable to TPM?Is the capability of operators suitable to TPM?2 工人愿意不愿意？Will the operators want join TPM activities?Will the operators want join TPM activities?3 制度允许不允许？Do the rules and regulations permit operators to Do the rules and regulations permit operators to participate TPM activities?participate TPM activities?A successful TPM installed in 16如何解决？-规范HOW TO SOLVE THE PROBLEM-NORMALIZATION规范：根据企业设备实际，员工素质而制订的工作规程和行为准则。THE WORKING PROGRAM AND THE BEHAVIOR REGULATION ACCORDING TO THE REALITY OF EQUIPMENT AND OPERATORS QUALITY如何解决？-规范HOW TO SOLVE 17解决方案 规范 SOLUTION -NORMALIZATION1 Capability:Training,education,but can not meet the requirement immediately build appropriate behavior normalization on maintenance，training.1 1 员工素质：靠培训，教育，员工素质：靠培训，教育，但不可能很快达到要求但不可能很快达到要求 制订适应员工水平制订适应员工水平的维修行为规范的维修行为规范，培训上岗。，培训上岗。解决方案 规范 SOLUTION -N18解决方案 规范 SOLUTION -NORMALIZATION2 Willingness:company culture,education and 2 Willingness:company culture,education and promoting,but sometime,distant water cannot promoting,but sometime,distant water cannot quench present thirst.quench present thirst.Normalization is the inner law of company,that Normalization is the inner law of company,that everybody should obey.everybody should obey.2 2 愿意：靠企业文化，教育，愿意：靠企业文化，教育，宣传，但有时远水宣传，但有时远水 解不了近渴。解不了近渴。规范就是企业内部的家法规范就是企业内部的家法，每，每个人都要遵守。个人都要遵守。解决方案 规范 SOLUTION -N19解决方案 规范 SOLUTION -NORMALIZATION3 Regulation:can be changed to meet the requirement of TPM.In other words,if the operator maintain the equipment according to the normalization,then the regulation permits.3 制度：制度：制度当然可以改变制度当然可以改变以适应以适应TPMTPM的的 需要。也就是说，只要按照规范执行，需要。也就是说，只要按照规范执行，制度就是支持（允许）的。制度就是支持（允许）的。解决方案 规范 SOLUTION -N20The difference between normalization and standard规范与标准有什么不同？规范与标准有什么不同？1 1 规范是企业内部规定，不同企业可以有所不同。而标规范是企业内部规定，不同企业可以有所不同。而标准则是跨行业、跨企业的。准则是跨行业、跨企业的。2 2 规范是动态可调的，应随设备进步，人员素质进步及规范是动态可调的，应随设备进步，人员素质进步及时加以调整。标准则有相对较长时间的稳定性。时加以调整。标准则有相对较长时间的稳定性。1 Normalization is the inner regulation,different companies 1 Normalization is the inner regulation,different companies may have different normalization.However,standard is trans-may have different normalization.However,standard is trans-company or trans-trade,standard is true to every pany or trans-trade,standard is true to every company.2 Normalization is dynamic and changeable,the normalization can 2 Normalization is dynamic and changeable,the normalization can be alternated along with the progress of personnel and equipment.be alternated along with the progress of personnel and equipment.However,the standard is stable in a longer period.However,the standard is stable in a longer period.The difference between normali21规范与 ISO贯标THE RELATIONSHIP BETWEEN NORMALIZATION AND ISO STANDARDIZATIONbb规范与规范与ISOISO贯标目标一致贯标目标一致bbHaving the same destinationHaving the same destinationbb规范是规范是ISOISO标准的深入和细化标准的深入和细化bbNormalization is the detail of ISO standardizationNormalization is the detail of ISO standardizationbbTPMTPM的规范化文件相当于的规范化文件相当于ISOISO贯标的贯标的C C级，级，D D级文件级文件bbThe document of TPM normalization belongs to class C or The document of TPM normalization belongs to class C or D documentent of ISO standardizationD documentent of ISO standardization规范与 ISO贯标THE RELATIONSHIP BETW22规范化的内容THE CONTENTENT OF NORMALIZATIONbb现场管理规范化 On-site maintenanceOn-site maintenancebb备件管理规范化 Spare parts managementSpare parts managementbb前期管理规范化 Earlier stage management Earlier stage managementbb维修管理规范化 Maintenance managementMaintenance managementbb润滑管理规范化 Lubrication managementLubrication managementbb台帐管理规范化 Files managementFiles management规范化的内容THE CONTENTENT OF NORMA23什么是TNPM？WHAT IS TNPM？bb是是循序渐进循序渐进构造文明企业的修炼构造文明企业的修炼bbTHE SELF-CULTIVATION TO BUILD A THE SELF-CULTIVATION TO BUILD A CIVILIZED ENTERPRISECIVILIZED ENTERPRISEbb是是科学的科学的营建营建“绿色绿色”企业的修炼企业的修炼bbTHE SELF-CULTIVATION TO THE SELF-CULTIVATION TO STRUCTURE AGREEN ENTERPRISE STRUCTURE AGREEN ENTERPRISEbb是是精密精密铸造企业灵魂的修炼铸造企业灵魂的修炼bbTHE SELF-CULTIVATION TO ESTABLISH THE THE SELF-CULTIVATION TO ESTABLISH THE ENTERPRISE SOULENTERPRISE SOUL什么是TNPM？WHAT IS TNPM？是循序渐进构造文24CONCLUSION:TNPM-The Chinese Way of TPM结论：TNPM中国的 TPM之路。CONCLUSION:TNPM-The Chines25bb9 9、春去春又回，新桃换旧符。在那桃花盛开的地方，在这醉人芬芳的季节，愿你生活像春天一样阳光，心情像桃花一样美丽，日子像桃子一样甜蜜。6 6月月-24-246 6月月-24-24Monday,June 17,2024Monday,June 17,2024bb1010、人的志向通常和他们的能力成正比例。20:26:4320:26:4320:26:4320:26:4320:2620:266/17/2024 8:26:43 PM6/17/2024 8:26:43 PMbb1111、夫学须志也，才须学也，非学无以广才，非志无以成学。6 6月月-24-2420:26:4320:26:4320:2620:26Jun-24Jun-2417-Jun-2417-Jun-24bb1212、越是无能的人，越喜欢挑剔别人的错儿。、越是无能的人，越喜欢挑剔别人的错儿。20:26:4320:26:4320:26:4320:26:4320:2620:26Monday,June 17,2024Monday,June 17,2024bb1313、志不立，天下无可成之事。6 6月月-24-246 6月月-24-2420:26:4320:26:4320:26:4320:26:43June 17,2024June 17,2024 1414、Thank you very much for taking me with you on that splendid outing to London.It was the first time that I had seen the Tower or any of the other famous sights.If Id gone alone,I couldnt have seen nearly as much,because I wouldnt have known my way about.。17 17 六月六月 2024 20248:26:43 8:26:43 下午下午20:26:4320:26:436 6月月-24-24bb1515、会当凌绝顶，一览众山小。六月六月 24 248:26 8:26 下午下午6 6月月-24-2420:2620:26June 17,2024June 17,2024bb1616、如果一个人不知道他要驶向哪头，那么任何风都不是顺风。2024/6/17 20:26:432024/6/17 20:26:4320:26:4320:26:4317 June 202417 June 2024bb1717、一个人如果不到最高峰，他就没有片刻的安宁，他也就不会感到生命的恬静和光荣。8:26:43 8:26:43 下午下午8:26 8:26 下午下午20:26:4320:26:436 6月月-24-24谢谢观看THE END9、春去春又回，新桃换旧符。在那桃花盛开的地方，在这醉人芬芳26