澳门工程焊接工艺评定方案

广船国际华南计量理化无损检测中心Huanan Calibration and Testing center, GSI焊接评定工艺方案Proposed Preliminary Welding Procedure Specification版本：00Revision:客户：浙江精工（澳门）有限公司Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.工程名称：52190-裙房钢结构5/6期工程Project Name: 51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6日期： 2008-03-10Date:Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Date:MAR. 10, 2008Source: Venetian, Macau Rev:00Project Name: 51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Subject: Proposed Preliminary Welding Procedure Specification(pWPS) correspond with BS EN288-3：1992/A1:1997& BS EN 1011-1:1998The proposed pWPS No. V-pWPS-001V-pWPS-011 (butt weld on plate, welded from one side with backing ( No.001, 002, 003, 006, 007, 008) and T butt weld on plate (No.004, 005, 009, 010, 011) is prepared in accordance with BS EN288-3：1992/A1:1997 (Specification and approval of welding procedures for metallic materials, Part 1. Welding procedure tests for the arc welding of steels) and BS EN 1011-1:1998(Welding- Recommendations for welding of metallic materials- Part1: General guidance for arc welding), either to be welded by flux-cored wire metal-arc welding with active gas shield(136),metal-arc active gas welding(135) or metal-arc welding with covered electrode(111), all this should be submit to the engineering for approval.The feasibility of this proposed pWPS shall subject to the actual results of welding procedure test and the tests required for the procedure test are as follows:Test piece / pWPS no.V.-pWPS-001, 002, 003, 006, 007, 008 (butt weld on plate)Non-destructive testType of testExtent of testingVisual100%Ultrasonic testing100%Magnetic Particle Testing100%Destructive testMacro-examination1 specimenImpact test2 setsHardness test1 specimenTransverse tensile test2 specimensTransverse bend test4 specimensTest piece / pWPS no.V-pWPS-004, 005, 009,010, 011 ( T butt weld on plate)Non-destructive testType of testExtent of testingVisual100%Ultrasonic testing100%Magnetic Particle Testing100%Destructive testMacro-examination2 specimensHardness test1 specimenPRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding ProcedureMetal-arc Active Gas Welding (135)Reference No.:V-pWPS-001Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:135Material Thickness (mm)60mmJoint TypeButt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionFlat (PA)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11351.2190-21023-26DCEP12-16-2-n1351.2220-24023-28DCEP15-18-Designation of welding consumables and trade name: 锦泰，JM-70, AWS A5.18 ER70S-6Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 12mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat Temperature100140 Torch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: Heat preservation Time, Temperature, Method: 3 hoursPrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding Procedureflux-cored wire metal-arc welding with active gas shield(136)Reference No.:V-pWPS-002Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:136Material Thickness (mm)60mmJoint TypeButt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionVertical upwards (PF)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11361.2180-20023-26DCEP10-12-2-n1361.2190-23023-26DCEP10-13-Designation of welding consumables and trade name: 首锐，SFC-71, AWS A5.20 E71T-1Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 22mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat Temperature100140 Torch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: Heat preservation Time, Temperature, Method: 3 hoursPrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding Procedureflux-cored wire metal-arc welding with active gas shield(136)Reference No.:V-pWPS-003Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:136Material Thickness (mm)60mmJoint TypeButt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionOverhead (PE)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11361.2180-19023-26DCEP10-12-2-n1361.2190-23023-26DCEP10-13-Designation of welding consumables and trade name: 首锐，SFC-71, AWS A5.20 E71T-1Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 22mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat Temperature100140 Torch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: Heat preservation Time, Temperature, Method: 3 hoursPrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding Procedureflux-cored wire metal-arc welding with active gas shield(136)Reference No.:V-pWPS-004Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:136Material Thickness (mm)60mmJoint TypeT butt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionVertical upwards (PF)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11361.2190-21023-26DCEP10-12-2-n1361.2200-25023-26DCEP10-13-Designation of welding consumables and trade name: 首锐，SFC-71, AWS A5.20 E71T-1Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 22mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat Temperature100140 Torch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: Heat preservation Time, Temperature, Method: 3 hoursPrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding Procedureflux-cored wire metal-arc welding with active gas shield(136)Reference No.:V-pWPS-005Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:136Material Thickness (mm)60mmJoint TypeT butt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionOverhead (PE)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11361.2190-20023-26DCEP10-12-2-n1361.2200-24023-26DCEP10-13-Designation of welding consumables and trade name: 首锐，SFC-71, AWS A5.20 E71T-1Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 22mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat Temperature100140 Torch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: Heat preservation Time, Temperature, Method: 3 hoursPrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding ProcedureMetal-arc Active Gas Welding (135)Reference No.:V-pWPS-006Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:135Material Thickness (mm)20mmJoint TypeButt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionFlat (PA)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11351.2190-21023-26DCEP12-16-2-n1351.2220-24023-28DCEP15-18-Designation of welding consumables and trade name: 锦泰，JM-70, AWS A5.18 ER70S-6Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 12mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat TemperatureMoisture removal onlyTorch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: N/A Time, Temperature, Method: N/APrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding Procedureflux-cored wire metal-arc welding with active gas shield(136)Reference No.:V-pWPS-007Code / Testing standardBS EN288-3：1992/A1:1997,BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:136Material Thickness (mm)20mmJoint TypeButt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionVertical upwards (PF)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11361.2180-20023-26DCEP10-12-2-n1361.2190-23023-26DCEP10-13-Designation of welding consumables and trade name: 首锐，SFC-71, AWS A5.20 E71T-1Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 22mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat TemperatureMoisture removal onlyTorch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: N/A Time, Temperature, Method: N/APrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding Procedureflux-cored wire metal-arc welding with active gas shield(136)Reference No.:V-pWPS-008Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:136Material Thickness (mm)20mmJoint TypeButt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionOverhead (PE)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11361.2180-19023-26DCEP10-12-2-n1361.2190-23023-26DCEP10-13-Designation of welding consumables and trade name: 首锐，SFC-71, AWS A5.20 E71T-1Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 22mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat TemperatureMoisture removal onlyTorch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: N/ATime, Temperature, Method: N/APrepared By: Ma Shu ChunApproved By: Yin Mo Nan (AWS CWI) (NDT Level III)PRELIMINARY WELDING PROCEDURE SPECIFICATIONProject Name51290 PODIUM STRUCTURAL STEELWORK - PARCEL 5/6Examiner or examining bodyHuanan Calibration and Testing center, GSIManufacturers Welding Procedureflux-cored wire metal-arc welding with active gas shield(136)Reference No.:V-pWPS-009Code / Testing standardBS EN288-3：1992/A1:1997BS EN 1011-1:1998Method of Preparation and Cleaning:Flame cutting and grinding, etc.Client:ZHE JIANG JINGGONG STEEL STRUCTRUAL (MACAU) Co. LTD.Parent Material SpecificationQ345GJB, GB/T 19879-2005Welding Process:136Material Thickness (mm)20mmJoint TypeT butt weld (welded from one side with backing)Piece Specification (mm)200mm(w)400mm(L)2 piecesWelding Preparation Details (Sketch)See sketchWelding PositionVertical upwards (PF)Joint DesignWelding SequencesWelding DetailsRunProcessSize of Filler MetalCurrent(A)Voltage(V)Type ofcurrent/PolarityTravel speed(cm/min)HeatInput(kJ/cm)Interpass Temperature()11361.2190-21023-26DCEP10-12-2-n1361.2200-25023-26DCEP10-13-Designation of welding consumables and trade name: 首锐，SFC-71, AWS A5.20 E71T-1Gas/Flux: shieldingCO2 ( 99.9%)Other information:N/APurityN/Ae.g. weaving (maximum width of run): 22mmGas Flow Rate: shielding2025 L/minOscillation: amplitude, frequency, dwell time: N/ABacking50mm width, Q345BPulse welding details:N/ATungsten Electrode Type/Size: N/ADistance contact tube/work piece: 1020 mmDetails of Back Gouging/Backing: Steel backingPlasma welding detailsN/APreheat TemperatureMoisture removal onlyTorch angle:060 degrees forehandInterpass Temperature250(max)Post-Weld Heat Treatment and/or Ageing: N/A Time, Temperature, Method: N/APrepared By: Ma Shu Chun