波峰焊锡渣还原剂试用报告课件

Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,Solder bar cost reduction,节省锡条成本,设庙语蚌徒扬铅礁挚永瓜替呼赞洒歪廉宁菏帧遣秤默葛陕衡爆悲辨毗月伙波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,Solder bar cost reduction设庙语蚌徒,1,Step 1 Team&Project Selection,第一步-团队成立和项目选择,Work cell:某客户工厂,Model:wave production(no clean lead free)/,无铅免清洗波峰焊生产线,Team Member/团队成员,Team Leader/组长 XXXX(ME),ME Engineer/工程师 XXXXX,MFG LM/生产主管 XXXXX,Planner/计划员-XXXX,Facility/厂务 XXX,Problem Statement/Objective/问题描叙和目标,The solder bar utilization rate is low and bring too much solder dross on wave machine,we will try run a solder dross reducer to improve the utilization rate and saving cost.,波峰焊产生很多的锡渣，导致锡条的利用率很低。我们将试用锡渣还原剂来提高锡条利用率并降低成本,漂朗趴紫倔违坎巩失案圣式绰盅欲车雍桌剃豢炬蒋峻务钠今茎缎毛匠就善波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,Step 1 Team&Project Select,2,Step 2 schedule,第二步日程表,Solder bar cost improvement plan/锡条成本降低计划,Project selection/项目选择,2010-6-12,Team member Setup/团队成立,2010-6-12,Current situation analyze/当前情况分析,2010-6-18,Goal setting/目标设定,2010-6-25,2010-7-29,2010-8-6,Implementation/实施,2010-8-15,Effectiveness/效果评估,2010-8-15,Standardize/标准化,Conclusion and end/结论,WK,29,WK,30,WK,31,WK,32,Actual,complete time,WK,33,WK,34,Week/周,Step/步骤,WK,24,WK,25,WK,26,WK,27,WK,28,嫌董敷留梧喻绦斋谦跋啥茵澄屹联瞩殆绢衍受炙赤豆淆抖歉庐沃示变梆逻波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,Step 2 scheduleSolder bar co,3,Step 3 Current Situation,第三步当前状况,We collect the dosage which use solder bar in lead free line three months/,收集三个月的无铅锡条使用量的数据,(01-Mar to 12-Jun),it is 800kg,average is 266kg every month./,从3月1号到6月12号，锡条用量800KG，平均每月266KG,lead free solder bar dosage one month/无铅锡条每月用量(kg),lead free solder bar cost/无铅锡条价格（￥/kg）,lead free solder bar cost one month/无铅锡条每月成本(￥),266,366,266 366=97356,烃嘘惮畸履挪挡孙梭链你咙峨堆蛆全灼直垄靴周烯蓉劳沙碍栏盯骑嚷珠疽波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,Step 3 Current SituationWe c,4,2.We collect the solder dross dosage three months(01-Mar to 12-Jun)in lead free line,It is about,525.5kg,average is 175kg every month./收集三个月的锡渣量，大约525.5KG，每月175KG,lead free solder dross dosage one month/每月无铅锡渣产生量(kg),lead free solder dross cost/无铅锡渣售出价格（￥/kg）,lead free solder dross sale cost one month/每月无铅锡渣收回成本(￥),175,180,375 180=31500,Step 3 Current Situation,第三部当前状况,稳峰寡苦迸候粤矩苦悠晕嚏葫熔牢巢汉讲泪宫辛尝谆车垄缀狱群躺录予赫波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,2.We collect the solder dro,5,3,.From the collecting data,we will get the two points,/从数据分析，可得到2点,1).266kg solder bar will bring 175kg solder dross,the utilization rate is only 33%,266KG锡条产生175KG锡渣，利用率是33%,2).Factory will cost 97356-31500=65856￥(only lead free solder bar)every month.,工厂无铅锡条的成本是97356-31500=65856元,LF Solder bar utilization rate one month,无铅锡条的利用率,LF solder bar cost one month,(take out the solder dross sale cost),无铅锡条的每月使用成本,(266-175)/266=33%,97356-31500=65856￥,Step 3 Current Situation,第三部当前状况,姬寝安丰羚侵酷嘻哑杜撵唤失曼跟恭灿眺耸富鸭旬郡遥市列囚毙霞佐檀孪波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,3.From the collecting data,6,40356￥,65856,Try run the solder dross reducer to improve the utilization rate and saving cost,from the collecting data and supplier Communication,we will set a goal.,试用锡渣还原剂，提高利用率，降低成本。其目标设定如下：,solder drossrevert rate/锡渣还原率,solder bar cost,Saving(one month)/每月锡条成本节省,reducer dosage,(one month)/每月还原剂使用量,80%,25000￥,Less than 15 unit/少于15瓶,Step 4-Goal Setting,第四步目标设定,男鸟纂浩敷频织咱匪讳娩卤么登梁欺崖若泞憋攻笺筋跑磕凸枣阻笨娟笋嘱波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,40356￥65856Try run the solder,7,We checked the reducer qualify report before implement the material试用之前检查还原剂的质量报告,The material belong to Shen Zhen Lang Qing Xuan science and technology company,reducer type name is SX9-1 and the reducer do the below testing and qualify by the testing company.,还原剂SX9-1由深圳朗晴轩生产，由第三方检测公司做了如下的测试,Step 5-Implementation,第五步实施,Testing item,测试项目,Testing result,测试结果,Testing company,检测公司,Original,原始文件,ROHS testing,ROHS测试,In accordance with ROHS,符合ROHS要求,SGS,As file,参照文件,Halogen testing,卤素测试,In accordance with no Halogen,符合无卤素要求,SGS,As file,参照文件,MSDS testing,MSDS 测试,In accordance with material safety,符合物料安全要求,SGS,As file,参照文件,7P testing,7P 测试,In accordance with no 7P,符合无7P要求,SGS,As file,参照文件,鉴抠牛潮捞盟胯堰恃哀啪台卷汛屎的城狼六陈恢宜河阑免窗阳傀妇逛夫漠波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,We checked the reducer qualify,8,2.We try the reducer from 28-June to 23-July in IMED lead free line.Detail as below 从6月28 到7月23，试用还原剂的具体情况如下,Step 5-Implementation,第五步实施,Line,Time时间,Reducer还原剂,Solder dross 锡渣,Solder bar锡条,Remark备注,Bay 15,6/28-7/23(26 days),14000 CC,20kg,50kg,So the total consumed cost is 35100￥./总的成本是35100元,Lead free solder bar cost=366￥/kg无铅锡条价格：366/kg,The consumed reducer=1200￥/1000cc还原剂价格：1200/1000毫升,Lead free solder bar cost/无铅锡条成本(kg),Reducer cost/还原剂成本（￥/kg）,Total cost one month/每月总成本(￥),50*366=18300￥,14000*1.2￥/cc=16800,18300+16800=35100￥,吉峻旧广肋销鹿蓄勒望谍糯扒帆棠啡蹭蛋非榨虑桶瓷披萌价翟拙漂助宫挨波峰焊锡渣还原剂试用报告PPT波峰焊锡渣还原剂试用报告PPT,2.We try the reducer from 28-,9,3.Solder sample in wave pot and production validation/锡锅内的锡样检测报告,Step 5-Implementation,第五步实施,1).We collected solder sample from wave pot and send to vendor Alpha to check the component,the result show it is normally,as the two sampling check,从锡锅内不同的地方取2份锡样，送给阿尔法公司检测成分，结果显