花洒水箱开发项目可行性评价课件

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,1,花洒水箱开发项目评估,制定,:,王国胜,审核,:,批准,:,立项时间,:,2012-5-10,结案时间,:,2012-9-30,2,目录,项目背景,3,项目评估开展思路,4,水箱市场调查,2011,年集团水箱订单状况分析,6,项目实施切入点选定,7,切入品番采购成本,8-9,水箱技术标准与品质要求,水箱主要组件,10-13,水箱配件的技术要求,14,全部自制可行性评估,全部自制水箱组装工艺评估,16-17,组装工艺策划与人力评估,18,3,全部自制设备投入评估,19-20,注塑、装配人力投入评估,21,旧算法成本投入评估,22-23,新算法成本投入评估,24-25,全部自制方案优劣对比,26,部分自制评估,部分自制方案思路与图片,27-32,部分自制工艺评估,32,设备投入评估,33-34,旧算法成本投入评估,35,新算法成本投入评估,36,部分自制优劣对比,37,三种方案比较评价,各方案成本对比,38-39,三种方案评估,40,4,项目背景,?,公司战略：走整体卫浴路线,?,现行状况：定单量较大市场需求量全,部外购,故利润空间小。,?,董事长决定：为了完善集团定位、争,取低成本和公司形象故决定开发水箱,生产。,5,项目开展思路,?,由于公司刚刚涉足水箱开发生,产领域，需不断积累生产开发,经验；本项目计划先从集团内,部已有市场入手，先评估其中,典型两款，确认其可行性。,LOGO,6,阶段一,水箱市场调查,7,1,、,2011,年集团水箱订单状况分析,8,2,、集团订单状况排列图与项目实施切入点选定,2011,年集团水箱订单状况,65000,39300,25300,24000,12400,1000,7000,0,20000,40000,60000,80000,100000,120000,140000,160000,（,辉,煌,）,1,0,8,（,辉,煌,）,1,6,9,（,辉,煌,）,4,0,0,0,2,（,辉,煌,）,4,0,0,0,5,（,辉,煌,）,1,8,9,A,（,辉,煌,）,4,0,0,0,6,（,欧,联,）,其,他,种类,订,单,量,0.00%,10.00%,20.00%,30.00%,40.00%,50.00%,60.00%,70.00%,80.00%,90.00%,100.00%,比,例,累,计,系列2,系列1,?,1,、,HH169,为去年促销销售量，往年销量并不稳定,?,2,、故将评估,HH108,、,hh40002,两款转为内制的可行性。,9,3,、,2010,年、,2011,年,HH1008,、,HH40002,采购成本,2010,年,2011,年,型号,年销售,量,采购价,（含税）,采购价,（不含,税）,销售价,年销售,量,采购价,（含税）,采购价,（不含,税）,销售价,HH008,43443,52,43.16,71.97,53935,52,43.16,78.86,HH400,02,26316,55.10,45.73,70.28,27671,55.10,45.73,76.12,LOGO,10,阶段二,水箱技术标准与品质,要求,11,1,、水箱主要组件,水箱,箱,体,、,上,盖,配,件,12,进水阀,排水阀,13,进水阀,排水阀,按钮,排水阀,14,2,、水箱配件的技术要求,LOGO,15,阶段三,水箱可行性评估,LOGO,16,方案一,全部自制可行性评估,17,1,、全部自制水箱组装工艺评估,18,2,、全部自制水箱组装工艺策划,项目,节拍,（秒）,人力,（人）,产能,（,秒,/,人,套）,工时成本,（元,/,天）,单价,（元）,进水阀组,装,150,5,750,70,1.45,排水阀组,装,120,5,600,70,1.16,水箱组装,30,8,240,70,0.46,组装成本合计：,￥,3.07,19,3,、全部自制水箱注塑与组装设备投入评估,?,650,吨注塑机需外购，单价约,100,万，其他吨位机台目前均有且,可以满足该两款的生产需要,?,组装进水阀、排水阀试水机二台：,48000,2=,￥,96000,?,水箱功能检测机、寿命测试机各一台，成本约,12,万。,模具开发,与制作投入成本：￥,1130000,?,合计成本投入：,234.6,万,20,4,、全部自制水箱注塑工艺与人力评估,水箱全部自制方案设备与人力评估,序号,穴数,穴,吨位,成型,周期,操作人,员,年订单,量,日订单,需求量,日生产时,间,日机台使,用率,日需求人,力（人,/,天）,壳体,1*1,1,650T,110,2,90300,304,33440.0,0.42,1.7,外壳,1*1,1,120T,80,2,90300,304,24320.0,0.31,1.2,弯管,1*2,2,120T,60,1,90300,304,9120.0,0.12,0.2,直管,1*2,2,120T,60,1,90300,304,9120.0,0.12,0.2,左右装饰按钮,2*2,4,120T,45,1,90300,304,3420.0,0.04,0.1,左右支撑架,2*2,4,120T,30,1,90300,304,2280.0,0.03,0.1,墙扣,1*2,2,160T,28,1,90300,304,4256.0,0.05,0.1,阀座,1*2,2,160T,65,1,90300,304,9880.0,0.12,0.2,帽盖,1*8,8,160T,25,1,90300,304,950.0,0.01,0.0,按钮装饰壳,1*2,2,160T,30,1,90300,304,4560.0,0.06,0.1,锁紧外壳,1*2,2,160T,35,1,90300,304,5320.0,0.07,0.1,锁紧盖,1*2,2,160T,35,1,90300,304,5320.0,0.07,0.1,按钮条,1*4,4,160T,25,1,90300,304,1900.0,0.02,0.0,调节盖,1*2,2,160T,35,1,90300,304,5320.0,0.07,0.1,锁紧盖,2*2,4,160T,28,1,90300,304,2128.0,0.03,0.1,装饰盖,1*2,2,160T,35,1,90300,304,5320.0,0.07,0.1,21,序号,穴数,穴,吨位,成型周期,操作人,员,年订单量,日订单需,求,量,日生产时间,日机台,使,用,率,日需求人,装饰盖,1*2,2,160T,35,1,90300,304,5320.0,0.07,0.1,进水套管,1*2,2,160T,35,1,90300,304,5320.0,0.07,0.1,进水本体,1*2,2,160T,40,1,90300,304,6080.0,0.08,0.2,锁紧螺母,1*4,4,160T,38,1,90300,304,2888.0,0.04,0.1,过气拴,+,固定盘,2*2,4,160T,25,1,90300,304,1900.0,0.02,0.0,进水主体盖,1*2,2,200T,45,1,90300,304,6840.0,0.09,0.2,进水接头,1*2,2,200T,35,1,90300,304,5320.0,0.07,0.1,进水内接管,1*2,2,200T,35,1,90300,304,5320.0,0.07,0.1,调节臂,1*2,2,90T,30,1,90300,304,4560.0,0.06,0.1,调节杆,1*4,4,90T,28,1,90300,304,2128.0,0.03,0.1,按钮壳,1*2,2,90T,40,1,90300,304,6080.0,0.08,0.2,左右按钮,2*2,4,90T,40,1,90300,304,3040.0,0.04,0.1,左右按钮,2*2,4,90T,45,1,90300,304,3420.0,0.04,0.1,大小垫片,2*2,4,90T,28,1,90300,304,2128.0,0.03,0.1,定位垫片,+,限位齿,轮,+,拉扣,4*1,4,90T,25,1,90300,304,1900.0,0.02,0.0,限位齿条,1*4,4,90T,30,1,90300,304,2280.0,0.03,0.1,提拉杆组件,1*1,1,90T,50,1,90300,304,15200.0,0.19,0.4,合计使用机台：,2.34,台,合计,6.5,人,22,现有机台盈余与水箱需求机台状况表,盈余机台种类,盈余机台数量,需求数机台种类,需求机台数量,120T,0.5,120T,0.61,90T,1,90T,0.51,260T,1,160T,（可用,260T,机台）,0.77,200T,0,200T,0.22,650T,1,650T,0.42,1,、注塑外观件两人作业。,2,、注塑非外观件一人作业,3,、满足日订单需求量合计人力：,6.5,人,/,天,4,、满足订单需求注塑机台需求量：,2.4,台,/,天,且现有各,机台种类满足需求,(,包含外购,650,吨注塑机台,),。,目前机台可以,满足需求！,23,5,、全部自制水箱成本投入评估（旧报价）,24,￥,47.30,25,6,、全部自制水箱成本投入评估,(,新报价,),26,￥,42.807,27,机种,HH1008,HH40002,订单量,65000,25300,采购单价,￥,52,55.10,全部自制,单价,￥,42.807,￥,45.807,差价,￥,9.193,￥,9.293,7,、全部自制水箱成本投入评估总结,装饰板、装,饰银条：,3,元,LOGO,28,方案二,部分自制可行性评估,29,部分自制思路,?,1,、涉及公司产品风格、形象的外观件转,为自制，包括水箱壳体、上盖、按钮等,.,?,2,、内部构件如排水阀、进水阀、胶垫等,外部市场做得很成熟且工艺要求较为复,杂，这些零件全部外发。,30,1,、部分自制水箱组装工艺评估,项目,节拍,（秒）,人力,（人）,产能,（秒,/,人,套）,工时成本,（元,/,天）,单价,（元）,水箱组装,30,10,300,70,0.58,31,自制零件图,壳体,左右按钮,外壳,左右支撑杆,32,按钮装饰壳,锁紧外壳,直管,弯,管,自制零件与图片展示,33,锁紧螺母,锁紧盖,墙扣,自制零件图,34,2,、部份自制水箱注塑与组装设备投入评估,水箱部分自制方案设备与人力投入评估,序号,机台吨位,穴,成型周,期,操作人,员,年订单量,日订单,需求量,日生产时,间,日机台使,用率,日需求人,力（人,/,天）,壳体,650T,1,110,2,90300,304,33440.0,0.42,1.9,外壳,200T,1,80,2,90300,304,24320.0,0.31,1.4,左右装饰按钮,120T,4,45,1,90300,304,3420.0,0.04,0.1,左右支撑架,90T,4,30,1,90300,304,2280.0,0.03,0.1,墙扣,160T,2,28,1,90300,304,4256.0,0.05,0.1,按钮装饰壳,160T,2,30,1,90300,304,4560.0,0.06,0.1,锁紧外壳,160T,2,35,1,90300,304,5320.0,0.07,0.1,弯管,160T,2,60,1,90300,305,9150.0,0.12,0.3,直管,160T,2,60,1,90300,306,9180.0,0.12,0.3,锁紧盖,160T,2,35,1,90300,307,5372.5,0.07,0.1,锁紧螺母,120T,4,38,1,90300,308,2926.0,0.04,0.1,日合计使用机台：,1.32,台,合计人力：,4.5,人,35,现有机台盈余与水箱需求机台状况表,盈余机台种类,盈余机台数量,需求数机台种类,需求机台数量,120T,0.5,120T,0.0