品质部月报

,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2013-3-14,#,1,月月总结,2,月月计划,品质部周汇报材料,目 录,一、原材料进料检验品质（,IQC,）,二、制程稽核抽检品质（,IPQC,）,三、成品入库品质及客户投诉（,QA,）,四、上月工作总结,五、下月工作计划,1.1 IQC,月批退统计（总计）,一、原材料进料检验品质（,IQC,）,月份,1,月份,2,月份,3,月份,4,月份,5,月份,6,月份,7,月份,8,月份,9,月份,10,月份,总检验批数,604,总不良批数,51,批合格率,91.56%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,95%,95%,95%,95%,95%,95%,95%,95%,95%,95%,1.2,进料月批退统计（材料,/,供应商）,一、原材料进料检验品质（,IQC,）,材料,供应商,检验批数,批退数,厂商批合格率,材料批合格率,型材,恒美,70,6,91.4%,96.4%,海达,37,100.0%,宏茂,142,1,99.3%,幸福,2,2,0.0%,二极管,虹扬,21,100.0%,100.0%,扬杰,31,100.0%,电缆线,鑫宏业,24,100.0%,100.0%,宝兴,11,100.0%,五金,佳腾,72,22,69.4%,72.9%,星火,35,8,77.1%,史陶比尔,6,100.0%,欧力尔,2,100.0%,弘涛,10,4,60.0%,鸿诚,4,1,75.0%,塑胶件,迪恩,33,6,81.8%,87.8%,美亚,11,100.0%,史陶比尔,5,100.0%,包材,信美,61,1,98.4%,98.5%,五华,5,100.0%,塑胶原料,沙伯基础,7,100.0%,100.0%,富技化工,4,100.0%,其它,其它,11,100.0%,100.0%,1.3,型材进料检验不良统计,一、原材料进料检验品质（,IQC,）,1.4,接线盒进料检验不良统计,一、原材料进料检验品质（,IQC,）,2.1,边框材料投产不良统计（总计）,一、原材料进料检验品质（,IQC,）,月份,1,月份,2,月份,3,月份,4,月份,5,月份,6,月份,7,月份,8,月份,9,月份,10,月份,投产总数,738009,不良数,32882,合格率,95.5%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,2.2,边框材料投产不良统计（供应商）,一、原材料进料检验品质（,IQC,）,供应商,投产数,不良数,厂商合格率,恒美,375267,15522,95.9%,海达,125562,4338,96.5%,宏茂,231885,12228,94.7%,幸福,3527,402,88.6%,安泰,1768,392,77.8%,2.3,边框材料投产不良统计,一、原材料进料检验品质（,IQC,）,2.4,接线盒材料投产不良统计（总计）,一、原材料进料检验品质（,IQC,）,月份,1,月份,2,月份,3,月份,4,月份,5,月份,6,月份,7,月份,8,月份,9,月份,10,月份,投产总数,6045872,不良数,28989,合格率,99.5%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,2.5,接线盒材料制程月不良统计（材料,/,供应商）,一、原材料进料检验品质（,IQC,）,材料,供应商,投产数,不良数,厂商合格率,材料合格率,二极管,虹扬,648589,150,100.0%,100.0%,扬杰,510057,356,99.9%,电缆线,鑫宏业,555238,1753,99.7%,99.7%,宝兴,217570,891,99.6%,五金,佳腾,2758940,4173,99.8%,99.4%,欧丽尔,#DIV/0!,星火,786341,19027,97.6%,弘涛,223342,946,99.6%,鸿诚,285361,1631,99.4%,塑胶件,史陶比尔,60434,62,99.9%,99.9%,其它,其它,#DIV/0!,#DIV/0!,2.6,接线盒材料制程不良统计,一、原材料进料检验品质（,IQC,）,1.,1,制程异常不良统计,二、制程稽核抽检品质（,IPQC,）,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,铝边框,/,支架五金,571,接线盒,259,注塑,365,1.2,五金型材制程异常件数不良统计,二、制程稽核抽检品质（,IPQC,）,责任线别,1A,2A,1B,2B,3B,1C,2C,1D,2D,角码,边框异常件数,59,36,40,46,46,32,63,56,48,42,1.3,边框制程异常件数不良分析,二、制程稽核抽检品质（,IPQC,）,二、制程稽核抽检品质（,IPQC,）,1.4,五金型材制程异常件数不良统计,责任线别,五金,五金异常件数,83,1.5,五金制程异常件数不良分析,1.6,接线盒制程异常件数不良统计,二、制程稽核抽检品质（,IPQC,）,责任线别,连接器一线,连接器二线,连接器三线,连接器四线,半成品一线,半成品二线,半成品三线,半成品四线,成品一线,成品二线,成品三线,成品四线,接线盒异常件数,5,23,37,13,4,5,9,24,58,54,31,32,1.7,接线盒制程异常件数不良分析,二、制程稽核抽检品质（,IPQC,）,1.8,注塑制程异常件数不良统计,二、制程稽核抽检品质（,IPQC,）,责任线别,注塑白班,注塑夜班,注塑异常件数,157,125,1.9,注塑制程异常件数不良分析,二、制程稽核抽检品质（,IPQC,）,2.1,边框制程制损统计,二、制程稽核抽检品质（,IPQC,）,周期,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,边框投产总数,1414253,加工不良数,1324,报废率,0.09%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,2.2,边框制程制损不良统计,二、制程稽核抽检品质（,IPQC,）,线别,1A,2A,1B,2B,3B,1C,2C,1D,2D,边框投产数,221249,150276,195868,146535,109245,161438,126323,163884,139435,加工不良数,164,107,136,186,105,145,173,146,162,加工不良率,0.07%,0.07%,0.07%,0.13%,0.10%,0.09%,0.14%,0.09%,0.12%,目标,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,2.3,边框制程制损不良分析,二、制程稽核抽检品质（,IPQC,）,2.4,接线盒制程制损统计,二、制程稽核抽检品质（,IPQC,）,周期,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,线盒投产总数,1625129,不良数,4639,报废率,0.29%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,2.5,接线盒制程制损不良统计,二、制程稽核抽检品质（,IPQC,）,半成品,1,线,半成品,2,线,半成品,3,线,半成品,4,线,成品,1,线,成品,2,线,成品,3,线,成品,4,线,连接器,2,线,连接器,3,线,连接器,4,线,投产数,145792,22700,127295,120862,151925,158800,133695,135400,209375,210680,208605,加工不良数,126,103,176,207,800,700,684,504,417,467,455,加工不良率,0.09%,0.45%,0.14%,0.17%,0.53%,0.44%,0.51%,0.37%,0.20%,0.22%,0.22%,目标,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,2.6,接线盒制程制损不良分析,二、制程稽核抽检品质（,IPQC,）,目标,注塑白班,注塑夜班,生产数,3612863,4662745,加工不良数,1137,1655,加工不良率,0.03%,0.04%,目标,0.10%,0.10%,2.7,接线盒制程制损不良分析,二、制程稽核抽检品质（,IPQC,）,1.,1,成品批退统计,三、成品入库,品质,及客户投诉（,QA,）,周期,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,总检验批数,1013,总不良批数,51,批合格率,94.97%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,96%,96%,96%,96%,96%,96%,96%,96%,96%,96%,1.2,车间报检批退汇总,三、成品入库,品质,及客户投诉（,QA,）,生产车间,总报检批数,批退数,批合格率,接线盒,289,16,94.5%,铝边框,724,35,95.2%,1.3,接线盒车间报检批退统计,三、成品入库,品质,及客户投诉（,QA,）,接线盒,班组,/,线别,报检批数,批退数,批合格率,成品机种,报检批数,批退数,批合格率,成品,1,线,80,4,95.0%,JK01A,67,5,92.5%,成品,2,线,81,2,97.5%,JK06A,91,1,98.9%,成品,3,线,43,1,97.7%,JK05A,66,6,90.9%,成品,4,线,66,9,86.4%,JK02B-3,29,1,96.6%,MSX-01,37,3,91.9%,1.4,边框车间报检批退统计,三、成品入库,品质,及客户投诉（,QA,）,铝边框,班组,/,线别,报检批数,批退数,批合格率,1A,107,1,99.1%,1B,108,2,98.1%,2A,66,1,98.5%,2B,63,8,87.3%,1C,94,5,94.7%,1D,95,7,92.6%,2C,67,6,91.0%,2D,69,2,97.1%,3B,55,3,94.5%,1.5,接线盒车间批退不良统计,三、成品入库,品质,及客户投诉（,QA,）,1.6,边框车间批退不良统计,三、成品入库,品质,及客户投诉（,QA,）,1.7 1,月份成品出库合格率,三、成品入库,品质,及客户投诉（,QA,）,生产车间,总出货数,累计不良退货数,成品出库合格率,接线盒,548317,0,100.00%,铝,边框,1571740,9142,99.42%,1.8,月客诉统计,三、成品入库,品质,及客户投诉（,QA,）,日 期,客户,品名,机种,生产日期,不良数量,/,率,异常批量,不良项,需求处理方式,责任单位,负责人,处理结果,完成时间,备注,2013.01.06,组件,铝边框,1650*992*45*35,2013.01.05,4%,8000,C,面划伤漏基材,(,恒美原材不良）,退货,2A,生产班长黄世平,/OQC,许莉莉,/IPQC,刘芮娟,退回挑选,2013.01.07,2013.0.1.25,组件,铝边框,1581*40*40(,无边）,2013.01.24,20%,1600,内面粘有橡皮渣,退货,2D,生产班长黄达,/OQC,杨发明,/IPQC,任梦香,退回清理干净,2013.01.26,2013.01.30,组件,铝边框,1956*950*40*20,2013.01.28,15,支,/,接地孔偏移,改善,/,/,组件自己挑选,2013.01.30,四、上月工作总结,序号,管理项目,责任人,完成情况,1,2013,年度规划,XXX,已完成,2,支架检验工具制作,XXX,已完成,3,甘肃金昌中科,20MW,质量问题检讨,XXX,已完成,4,质量目标分解,XXX,已完成,6,组件要求边框切换无溢胶槽跟进,XXX,跟进中,7,接线盒来料检验标准制定,XXX,制定中,8,为体现出来料,/,制程,/,成品实际检验状况，更改品质报表后从数据分析改进质量。,XXX,已完成,序号,管理项目,责任人,预计完成时间,1,强化下属人员与其他部门人员的沟通（培训）,XXX,2013.02.28,2,强化,IPQC,看图的技能（培训）,XXX,2013.02.28,3,客户外观品质标准进一步确认和统一,XXX,2013.02.28,4,组件要求边框切换无溢胶槽跟进,XXX,2013.02.28,5,接线盒来料检验标准制定,XXX,2013.02.28,五、本月工作计划,谢 谢,！,