富士PLC培训教材

单击此处编辑母版标题样式,2021/9/27,*,*,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,FUJI,可编程序控制器,MICREX-F70,系列,冯国旺,2004.10.17,2021/9/27,1,硬件部分,2021/9/27,2,FUJI,可编程序控制器,MICREX-F70,系列,实现高速处理,装有高速专用,LSI，,实现基本指令和应用指令的高速处理,拥有种类丰富的功能模块,完整的处理器模块支援,系列模块都按标准有单个,T-LINK,遥控,I/O,链系统,操作环境,标准的,windows,界面,操作方便,程序编制简单易懂,2021/9/27,3,特点（电源）,交流电源输入电压范围大,交流电源模块,NC1S-1 / NC1S-2,输入电压范围：,85 132,V,或,170 264,V,2021/9/27,4,特点（安装）,安装方便,F70,系列 基本插板架 可运用螺钉或,JIS/IEC,导轨,方便安装固定(见,图1,),模块为即插件，可方便、快捷的安装于基本插板架之上(见,图2,),接线端子可拆卸，可方便的更换模块(见,图3,),图1,图2,图3,2021/9/27,5,F70S,硬件组成,基本插板架（,BASE BOARD）,电源模块,CPU,模块,I/O,模块(数字量、模拟量),各种功能模块,T-link,通讯模块,REMOTE I/O,T-LINK Cable（,单对屏蔽双绞线，通常用9463线）,2021/9/27,6,CPU,模块,电源模块,程序编程器,T-link,通讯模块,基本插板架,（处理器模块）,功能模块,I/O,模块,F70S,硬件组成,2021/9/27,7,T-link option card,连接口,T-link,通讯,端口,状态,指示灯,T-,link,channel,设置(,03,),T-link,通讯,端口,2021/9/27,8,状态指示灯,RUN,S/R,HER,LER,RUN,Operating,正常工作,S/R,Transmitting,传送/接收数据,HER,Fatal fault,致命故障,LER,Nonfatal fault,非致命故障,TER,TER,Transmission error,传送/接收出错,2021/9/27,9,T-link,通讯模块,设置地址,状态,指示灯,编程器,连接口,2021/9/27,10,x 10,地址设置,x 1,在,T-LINK,通讯模块上设置的地址是,T-LINK,右边,第一块模块的地址，后面模块的地址按升序增加。,2.,设置范围：0 99,3.,地址不可重复，否则会出现致命错乱。,2021/9/27,11,状态指示灯,RUN,ALM1,ALM2,RUN,Running,正常工作,ALM1,Fatal fault,出现致命故障,ALM2,Nonfatal fault,出现非致命故障,2021/9/27,12,类型,NC1S-1 NC1S-2,NC1S-4,额定电压（允许范围）,100-120,V AC（85-132V AC）,200-240V AC (170-264V AC),24,V DC (19-30V DC),允许频率范围,47,to 63 HZ,3相 ， 全波整流,功耗,75,VA,50,W,冲击电流,40,A , 10ms,150,A , 10ms,供给,I/O,模块,5,V DC , 2.5A 4.8A,5,V DC , 4.8A,电源模块,2021/9/27,13,类型,NC1P-S2,NC1P-S0,程序内存,(数据内存),16,K steps,(24KB),16,K steps,(24KB),T-link,1个,T-link,2,个槽用于,option link,1个,T-link,执行速度,0.125,s,0.125,s,输入输出点,Max. 5312,点,Max.,2240点,CPU,模块（处理器模块,）,2021/9/27,14,基本插板架 (,Base Board ) :,NC1B10,可插入,10,块输入输出模块,NC1B08,可插入,8,块输入输出模块,NC1B06,可插入,6,块输入输出模块,NC1B04,可插入,4,块输入输出模块,NC1B02,可插入,2,块输入输出模块,NC1B00,仅可插,NC1P-S0 CPU,模块,基本插板架（,Base Board),2021/9/27,15,型号 :,NC1L-RS2,型号 :,NC1-ET1,功能模块,以,太,网,模,块,RS,-,232,模块,2021/9/27,16,NC1P-S2,T-,link,channel,设置(,03,),T-link,optional,card,T-link,通讯,端口,状态,指示灯,程序,下载口,key,switch,(,NC1H-TL1,),2021/9/27,17,程序下载口,2021/9/27,18,CH NO.,T-link channel,设置,通过调节此刻度盘，设定,T-link channel,设定范围,No. 0 3,2021/9/27,19,CPU,状态指示灯,RUN,ALM1,ALM2,BAT,RUN,Running,程序执行中,ALM1,Fatal fault,出现致命故障,F0010 F001F,中变为 “ 1 ”,ALM2,Nonfatal fault,出现非致命故障,F0021 F002F,中变为 “ 1 ”,BAT,Battery abnormal,无电池或电压低,F0020,变为 “ 1 ”,注：,F,为,PLC,中的,special relay,2021/9/27,20,Mode selection key,模式,名称,说明,RUN,Running,模式,CPU,在运行状态,不允许执行,STOP,指令,不允许下载程序,TERM,Terminal,模式,CPU,允许执行,STAR,或,STOP,指令,允许下载程序,STOP,Stop,模式,CPU,在停止状态,不允许执行,START,指令,不允许下载程序,TEST,Test,模式,调试时使用,能够执行各种指令,允许下载程序,2021/9/27,21,数字量输入模块,型号 ：,NC1X1610,(16,点）,接线端子,模块标识,I/O,指示,(,LED),I/O,点数,2021/9/27,22,基本插板架（,BASE BOARD）,型号 ：,NC1B10,I/O,模块,OPTION CARD,CPU,/,T-link,通讯模块,电源模块,安装孔,连接口,2021/9/27,23,电源状态指示,OUTPUT,24V DC,SHORT 100V AC(,85132V AC,),OPEN 200V AC(,170264V AC,),INPUT,85132V AC,170264V AC,电源模块,型号 ：,NC1S-2,2021/9/27,24,系统组成,型号,基本插板架,NC1B02,NC1B10,电源模块,NC1S-1 NC1S-2 NC1S-4,处理器,CPU,NC1P-S,模块,I/O,模块 各种功能模块,WB0 WB1 WB2 WB3 WB4,WB5 WB6 WB7,Word address,Bit address,主框架,60,6F,Powers,Supply,Unit,CPU,0,F,10,1F,50,5F,20,2F,30,3F,40,4F,70,7F,2,Slots,I/O,模块,Optional,Card,2021/9/27,25,扩展框架（1）,系统组成,型号,基本插板架,NC1B02,NC1B10,电源模块,NC1S-1 NC1S-2 NC1S-4,处理器,CPU,NC1P-S,T-link,通讯模块,NC1ET,T-link cable,单对屏蔽双绞线(通常用9463）,模块,I/O,模块 、各种功能模块,60,6F,Powers,Supply,Unit,0,F,T-link,Interface,module,10,1F,50,5F,20,2F,30,3F,40,4F,70,7F,WB10 WB11 WB12 WB13 WB14,WB15 WB16 WB17,T-link,扩展框架,60,6F,Powers,Supply,Unit,CPU,0,F,10,1F,50,5F,20,2F,30,3F,40,4F,70,7F,WB0 WB1 WB2 WB3 WB4,WB5 WB6 WB7,主框架,0,1,Optional,Card,2021/9/27,26,扩展框架（2）,Powers,Supply,Unit,0,F,T-link,Interface,module,10,1F,20,2F,WB10 WB11 WB12,60,6F,Powers,Supply,Unit,CPU,0,F,10,1F,50,5F,20,2F,30,3F,40,4F,70,7F,WB0 WB1 WB2 WB3 WB4,WB5 WB6 WB7,Optical fiber,cable,I/O capsule,T-link,扩展框架,主框架,0,3,0,2,0,1,FNC optical converter,Optional,Card,系统组成,型号,基本插板架,NC1B02,NC1B10,电源模块,NC1S-1 NC1S-2 NC1S-4,处理器,CPU,NC1P-S / NC1P-E SERISES,T-link,通讯模块,NC1ET,T-link cable,单对屏蔽双绞线(通常用9463）,模块,I/O,模块、各种功能模块,光电转换器,NH5F-COOTL17,2021/9/27,27,F70S,地址设置( 1 ),Channel (link),No. 0,Channel (link),No. 1,Channel (link),No. 2,Channel (link),No. 3,1600,points,1600,points,1600,points,1600,points,WB000 099,WB100 199,WB200 299,WB300 399,B 0 3 0 99 0 F,1,WORD (WB) = 16 BIT (B),标识符,Channel (link) No.,位地址,字地址,2021/9/27,28,9. 每根总线上只能接32个单元。,F70S,地址设置( 2 ),MICREX-F70S,系列,I/O,地址最大范围是332个字 （一个,Standard T-link,WB100WB199、,两块,Optional T-linkWB200WB399、Base board WB0WB31),2. F70S,系列通道号（03）可任意设置，通过,T-link,的址设置盘。,3. 如果一个模块占用多个字，它后面的模块的地址将接着分配。,4. 如不使用的插槽出现在两块模块间将出现致命错误，不使用的插槽应放在最后。,5. 在两块模块间的地址可被保留，必须使用,DUMMY,模块。,通过远端,I/O,模块上的地址设置盘，远端,I/O,模块的起始地址可任意设置，,但地址不能重复。,在,T-LINK,通讯模块上设置的地址是,T-LINK,右边第一块模块的地址，后面模块的,地址按升序增加。,8. 在主板上模块的通道固定为0通道，如有,T-LINK,通道设置为0它的起始地址应扣除,主板上使用的地址。,2021/9/27,29,型号说明,(1) Processor,(2) Expansion I/f module,NC1P-S0,N : General purpose,Programmable controller,C1: f70 Series,P : processor module,- : partition symbol,S: S version,E: E version,0: no optional slot,2: 2 optional slots,NC1ET,N : General purpose,Programmable controller,C1: f70 Series,E : Expansion module,T :For T-link expansion,2021/9/27,30,I/O,模块类型说明,NC1X3204 - S,N : General purpose,Programmable controller,C1: f70 Series,X:input module,-: partition symbol,16: 16-point module,32: 32-point module,64: 64-point module,02: 512VDC,04: 1224VDC,06: 24VDC,10: 100120VAC,11: 200240VAC,Blank: Source type,S : Sink type,W : Common for source type and Sink type,2021/9/27,31,系统配置类型,独立系统,分散/扩展系统,T-link slave,系统,Data-link,系统,T-link,系统,T-link,系统,P-link,系统,PE-link,系统,ME-NET,系统,JEMA-NET,系统,2021/9/27,32,场桥系统图,2021/9/27,33,特殊规格的模块,一,ETHERNET,模块,二,RS232,模块,2021/9/27,34,型号,NC1-ET1,硬件设置,a),IP,地址设置开关,（,IP address setup switch),b),状态设置开关,（,Status setup switch),指示灯含义,主要参数设定（同,CITECT,组态软件有关),1） 本机,IP,地址的设定,2）本机所连,PC,机的,3）所连,PC,机的,IP,地址的设定,4 ) 所连,PC,机的所连,PC,机的,5. 遇到故障时的检查方法,ETHERNET,模块,2021/9/27,35,IP address setup switch,The low-order 2 digits of the IP address in this module can be set using,Hexadecimals. Set the high-order 6 digits of the IP address in the initialization,Processing parameter area.,IP address configuration.,IP address setting switch,High-order 4 bits (0 to f),Low-order 4 bits (0 to f),Parameter setting,for initialization,The default setting of this switch is ooh.,31 23 15 7 3 0,2021/9/27,36,Status setup switch,Switch,Setting item,Description,SW1,Selecting line processing,TCP time-out error setting,Sets: line process when a TCP time-out error occurs.,Off: line closes when a TCP time-out error occurs.,On: line stays open when a TCP error occurs.,SW2,CPU line timing setting,Enables or disables data write operations from other,nobles to PLC internal memory.,On: write operations from other nodes disabled.,Off: write operations from other nodes enabled.,SW3,Not used,SW4,Loop back test,Sets loop-back test,Off: normal operating mode,On: loop-back test mode,The default setting for all switches are 0.,Selecting line processing when TCP time-out error occurs(SW1),When the set number of retries fails to receive an ACK response during TCP/IP protocol,transmission, a TCP time-out error is generated . this switch allows you to select how this,situation is to be handled.,2021/9/27,37,指示灯含义,No.,Color,Display,On condition,POW,Green,Power,On when system power is on,(internal baseboard power(+5),ALM,Red,Error,On when hardware error or,watchdog timer error has occurred,RUN,Green,In operation,On during normal operation,RDY,Green,Ready for communication,On when initialized, otherwise off,CN1,Yellow,Connection status of connection no.1,On when open , off when closed,Flashing during open processing,CN2,Yellow,Connection status of connection no.2,CN3,Yellow,Connection status of connection no.3,CN4,Yellow,Connection status of connection no.4,CN5,Yellow,Connection status of connection no.5,CN6,Yellow,Connection status of connection no.6,CN7,Yellow,Connection status of connection no.7,CN8,Yellow,Connection status of connection no.8,2021/9/27,38,指示灯含义,Error (ALM),This lamp goes on when an error is detected during initialization (not initialization of the,communication lines), a hardware error is detected during normal operation or when a,watchdog timer error occurs in this module after power up.,In operation (RUN),This lamp goes on during normal operation after the module has been initialized,(not initialization of the communication lines).It is not on during a loop-back test.,Ready for communication (RDY),This lamp goes on when the initialize normally completed relay (B30) is on , otherwise it is off.,4) Connection status(CN1 to CN8),This lamp goes on when the open completed relay (B18 to B1F) goes on , otherwise it is off.,2021/9/27,39,通过,T-LINK,的给定方式,2021/9/27,40,接线方式,2021/9/27,41,地址设置,2021/9/27,42,相关参数,O32,参数：,This function code allows you to select either of the following,Two communication formats.,Set value : o32=0: (format 1 , standard format, 4w+4w are occupied),o32=1: (format 2 , 8w+8w words are occupied),M,参数：,监控功能参数,S,参数：,指令功能参数,2021/9/27,43,地址分配,FROMAT 1,WB00*,WB00*,WB00*,WB00*,WB00*,WB00*,WB00*,WB00*,+0,+1,+2,+3,+4,+5,+6,+7,Operation status (M14),Detected speed(M06),Address for polled function code BLACK (fixed to 0),Data for polled function code,Operation command, Di, RESET input (S06),Speed reference (S01),Address for function code to select Address for function code to poll,Data for function code to select,INV,MICREX,MICREX,INV,(,MSB),0 1.,7 8,E F,(,LSB),UPPER ADDRESS,Offset,2021/9/27,44,地址分配,FROMAT 2,WB00*WB00*WB00*WB00*WB00*WB00* WB00*WB00*WB00*WB00*WB00*WB00*WB00*WB00* WB00*WB00*,+0+1+2+3+4+5+6+7+8+9,+10+11+12+13+14+15,UPPER ADDRESS,Offset,Address for polled function code (1) Address for polled function code (2),Address for polled function code (3) Address for polled function code (4),Data for polled function code (1),Data for polled function code (2),Data for polled function code (3),Data for polled function code (4),Detected speed (M06),Detected speed (M14),Address for function code to select (1) Address for function code to select (2),Address for function code to select (3) Address for function code to select (4),Data for function code to select (1),Data for function code to select (2),Data for function code to select (3),Data for function code to select (4),Address for function code to poll (1) Address for function code to poll (2),Address for function code to poll (1) Address for function code to poll (2),0 1.,7 8,E F,(,MSB),(,LSB),INV,MICREX,MICREX,INV,2021/9/27,45,传输格式,A . PLC,送至变频器的参数,速度给定(,speed reference setting),相关参数,S01 (01h),Motor Speed X 20000 / Max Speed 16 bit data,Example:,电机最大速度为2000,rpm (,参数,F03,内设定的值）,如希望电机的转速为 1000,rpm,则： 1000 * 20000/2000 = 10000 （,h 2710 ),设置到相应的参数中。,2021/9/27,46,2. 操作方式,相关参数,S06 (06h),地址,0,1,2,3,4,5,6,7,8,9,A,B,C,D,E,F,内容,RST,X14,X13,X12,X11,X09,X8,X7,X6,X5,X4,X3,X2,X1,REV,FWD,参数,E09,E07,E05,E04,E03,E02,E01,传输格式,2021/9/27,47,举例： 如果参数设定如下，并使用中间变量,WM01,E01: Write enable through link,E02: Operation through link,E05: Pre-exciting command,E07: Cost to stop,则：,M1D,对应,Write enable through link,信号,M1C,对应,Operation through link,信号,M19,对应,Pre-exciting command,信号,M17,对应,Cost to stop,信号,M1E,为,Run reverse command,M1F,为,Run forward command,M10,为,Reset command,WM01,可以送到相关的地址中,传输格式,2021/9/27,48,传输格式,B. PLC,从变频器中读取的数据,电机运行速度 同速度给定的方式相反。,电机电压.电流,相关参数：,M02 , M03 ,3. 变频器输出装状态 （,Output terminals Y1Y8),相关参数： （1,Dh）,地址,0,1,2,3,4,5,6,7,8,9,A,B,C,D,E,F,内容,Y18,Y17,Y16,Y15,Y14,Y13,Y12,Y11,/,/,/,RY,Y4,Y3,Y2,Y1,参数,E19,E18,E17,E16,E15,2021/9/27,49,传输格式,举例： 如果参数设定如下，并使用中间变量,WM02,E19: 18 Brake release signal,E18: 04 detected speed,E17: 03 Speed equivalent,E16: 02 Speed agreement,E15: 14 Operation ready output,则：,M2F,对应,Brake release signal,信号,M2E,对应,Detected speed,信号,M2C,对应,Speed equivalent,信号,M2B,对应,Operation ready out put,信号,2021/9/27,50,软件部分,2021/9/27,51,软件部分,FUJI,每一个,PLC,程序包含,3,个文件：,*,.Cfg,配置文件,*,.Ldx,梯形图文件,*,.Tag,别名文件,例：,SCT,程序由,SCT.cfg,、,SCT.Ldx,、,SCT.tag 3,个文件组成,2021/9/27,52,（,1,）打开一个,OFFLINE,状态下的程序,File / Open /,选择所需程序文件（以,Ldx,为扩展名的一个文件）,在打开程序的左上角显示：*,.Ldx offline,此时程序处于,Monitor,状态，程序无法进行修改。,2021/9/27,53,（,2,）打开一个,ONLINE,状态下的程序,File / online /,选择所需程序文件（以,Tag,为扩展名的一个文件）,在打开程序的左上角显示：*,.Ldx online,此时程序处于,Monitor,状态，程序无法进行修改,2021/9/27,54,（,3,）,Monitor,状态与,Edit,状态的切换,无论在,offline,还是,online,下打开的程序，初始状态全部在,Monitor,状态下，此时无法对程序进行修改。要修改程序，只有进入,Edit,状态：,方法一,：,菜单,Edit / Edit Mode,进入编辑状态,2021/9/27,55,方法二：快捷键,Ctrl+E,在,offline,状态下修改程序后，最终保存程序：,File / save,在,online,状态下修改程序后，要将所修改的内容传至,PLC,中：,Edit / Download changes to PC Ctrl+D,2021/9/27,56,程序强制的操作方法,2021/9/27,57,选择“,EDIT MODE”,2021/9/27,58,选择“,Branch with NC”,2021/9/27,59,输入未用过的地址名“,B5110”,2021/9/27,60,操作完成后的效果,2021/9/27,61,（,4,）建立计算机与,PLC,之间的通讯,硬件设置,计算机串行口与,PLC,通讯口之间通过通过一个转接盒（,ADAPT,）所连接，在此转接盒上一排拨动开关及设置说明，按照说明调节,6,、,7,、,8,三个开关设置所需的波特率。,2021/9/27,62,软件设置,使用,Fuji PLC,软件平台，菜单,Options / Communications,在“,PC Communications”,中选择所使用的电脑串行口,COM1/COM2,选择“,PC Comm Port Properties”,按钮，在“,Bit per second”,中设置与转接盒（,ADAPT,）一致的波特率。通过,ONLINE,即可建立通讯。,2021/9/27,63,基本操作,在程序中，每个元件的上方，分别显示了“地址”、“别名”，“别名”的缩写方式与,GE,的相同，例如：起升允许“,HRNPRM”,，闭锁命令“,LOCKCMD”,等。在程序中，“输入地址”、“输出地址” 全部用符号“,B”,表示，“,B”,表示一个位（,BIT,），,16 BIT = 1 WORD,，则“字”的表示方法“,WB”,例：字,WB005 =,位,B0050 B005F,2021/9/27,64,(1),查找地址,菜单,Search / Find,快捷键,Ctrl + F,出现查找对话框,在“,Address / Tag”,中,输入所查“地址”或“别名”,在“,Origin”,一项中，,选择“,From Cursor ”,或,“,From Cursor ”,“From Cursor ”,表示从当前所视程序界面的第一行开始查找,“,From Cursor ”,表示从程序的开头至结尾整个扫描查找,2021/9/27,65,在“,Target ”,一项中，选择所查地址的结构形式,“,All Elements”,表示各种形式 例：,-| |-,、,-,（ ）,- “Contact Instructions”,表示以开关量的形式 例：,-| |- “Output Instructions”,表示以输出的形式 例：,-,（ ）,- “Data Instructions”,表示以数据量的形式 例：,0 0 0 0 0 0 0 0 BD* WB*,2021/9/27,66,在“,Direction”,一项中选择查找方向,“,Forward”,向前；“,Backward”,向后,默认状态“,Forward”,向前即可,在“,Scope”,一项中选择查找范围,“,Whole Program”,表示扫描整个程序查找,“,Selected lines”,表示在“行”内查找,“,Page”,表示在“页”内查找（关于“页”的说明在后）,选择“,Find”,按钮查找，所查的地址，显示在当前所视程序界面的第一行。查找结束后，“查找对话框”将不会消失，用户可继续查找，直到出现警告“,Search item not find”,，表示用户所查地址在程序中的运用，全部查阅完毕。关闭对话框。,2021/9/27,67,(2),翻页,菜单,Search / Go to line Number,快捷键,Ctrl + G,在程序的开头，有“,PAGE 1”,的标记，表示“第一页”，整个程序分成若干“页”，每一“页”表示一项功能。例如：“,PAGE1”,表示吊具功能，“,PAGE2”,表示吊具倾转功能，“,PAGE3”,表示防摇功能，等,2021/9/27,68,(3),强制,在,Fuji PLC,程序中，“强制”只能在“,Online”,状态下操作，只有以“,B”,开头的地址可以强制。,方法一：（菜单操作）,Program Forcing / Continuous Force On,强制接通（强制为“,1”,）,Program Forcing / Continuous Force Off,强制断开（强制为“,0”,）,Program Forcing / Continuous Force Clear,强制解除,2021/9/27,69,方法二：（快捷键操作）,Ctrl + A,强制接通（强制为“,1”,）,Ctrl + B,强制断开（强制为“,0”,）,Ctrl + Q,强制解除,操作后，出现“强制对话框”，输入地址，按“确定”。,强制接通（强制为“,1”,）后，在元件的右侧，会出现一个实心圆点；,强制断开（强制为“,0”,）后，在元件的右侧，会出现一个空心圆点；,2021/9/27,70,(4),清除,CPU,中的程序,打开,PLC,软件平台，菜单,File / Open and Clear Online,操作后，,PLC,自动进入“,STOP”,状态。,2021/9/27,71,ONLINE,状态下清空程序,2021/9/27,72,文件菜单下选择“,LOAD”,命令,2021/9/27,73,PC FUNCTION,菜单选择“,RUN”,2021/9/27,74,(5),下载新程序（,DOWNLOAD,）,清除,CPU,中的旧程序之后，即可下载新的程序，操作：,菜单,File / Load,出现“下载对话框”，“,Loader File”,前打勾，按“,Browse”,选择要下载的新程序，确定。,下载完毕后，选择菜单“,PC functions / “Run/Stop” ”PLC,由“,STOP”,状态切换到“,RUN”,状态。,2021/9/27,75,(6),回传程序（,UPLOAD,）,打开一“,Online”,状态下的程序，此时显示的为“,CPU”,中的程序，运用菜单,File / Save,或,File / Save As,保存到计算机中,2021/9/27,76,-结束-,2021/9/27,77,