焊装车间相关知识

Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,焊装车间,前围,Automatic,Robotic or Manual Part Processing,Fire wall,Cowl,Dash/top,Shot gun,车侧,Automatic,Robotic or Manual Part Processing,Wheel house outer,Front quarter panel,Rear quarter panel,Fuel tank,车顶,Automatic,Robotic or Manual Part Processing,Bows,Rails,车架,Automatic,Robotic or Manual Part Processing,Side sealing,汽车厂焊装车间生产工艺流程,车底密封胶,Automatic,Robotic or Manual Part Processing,Wheel house,Floor Plan,OPERATIONS FOR APPLYING STRUCTURAL ADHESIVES,HOTS MELTS,AND BODY SEALERS FOR ASSEMBLING METAL BODY COMPONENTS,设备解决方案,(可应用于以上所有工艺),结构胶粘接,PrecisionFlo,packages,Ultra-,Flo,packages,Volume Verification Meter packages,Pressure Compensator packages,Mastic Regulator packages,Manual Dispense packages,热熔胶,Gear Meter packages,Ultra-,Flo,packages,Pressure Compensator packages,Manual Dispense packages,车身胶,PrecisionFlo,packages,Ultra-,Flo,packages,Volume Verification Meter packages,Pressure Compensator packages,Mastic Regulator packages,Manual Dispense packages,系统总包商,材料供应商,Graco 65:1 King CheckMate,Graco 65:1 King CheckMate/Johnstone 65:1,往复频率比较,Johnstone 65:1 S1M,Flow capacity 19.23 cycles/gallon,vs.,Graco 67:1 Premier Dura-Flo,Flow capacity 12.5 cycles/gallon,Graco 67:1 Premier Dura-Flo has,35%Fewer cycles per gallon,空气消耗量比较,SCFM at 3 gallons/minute,Johnstone 65:1 S1M,Air consumption 3 gallons/minute=191 SCFM,vs.,Graco 67:1 Premier Dura-Flo,Air consumption 3 gallons/minute=180 SCFM,Graco 67:1 Premier Dura-Flo performs with 6%less air consumption,流量输出比较,Flow 18 cycles/minute,Johnstone 65:1 S1M,Flow 18 cycles/minute=0.936 gallons/minute,vs.,Graco 67:1 Premier Dura-Flo,Flow 18 cycles/minute=1.44 gallons/minute,Graco 67:1 Premier Dura-Flo has,54%Greater Flow Rate,流量可控计量系统,流量可控计量系统,流量可控计量系统,什么是粘着剂?,Substance capable of holding materials together in a functional manner by surface attachment,Equal distribution of loads from one member of a joint to another,allowing more uniform stress distribution,May function as a sealant or an insulator,Can prevent corrosion in joints and act as vibration dampener,什么是胶?,Used to fill discontinuities in an assembly,Fills joints,gaps and cavities between substrates,Sealed assemblies must endure thermal,environmental,chemical and joint movement conditions,Minimum amount of sealant must seal and perform within service use conditions,为什么要用胶/粘着剂,Replace welds,Prevent moisture leaks,Prevent air leaks,Reduce vibration/noise,Eliminate dust,Eliminate fumes,Prevent corrosion,为什么胶型控制很重要,Material savings,Weight savings,Eliminate manual touch-up,Reduce subsequent processing problems,Statistical process control,车身装配生产线,焊装车间工艺/解决方案,车身结构材料,Steel,Steel,Steel,Steel,Steel,Steel,Steel,Aluminum,Teo,Teo,车底,Wheel House,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,Color Key,Sealer,Adhesive,车底,Floor Pan,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,Color Key,Sealer,Adhesive,前围,Cowl,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,Color Key,Sealer,Adhesive,前围,Firewall,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,Color Key,Sealer,Adhesive,前围,Firewall&Dashtop,2 Packages,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,Color Key,Sealer,Adhesive,车侧,Wheel House Outer,Front Quarter Panel,Rear Quarter Panel,Fuel Tank,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,Color Key,Sealer,Adhesive,车顶,Bows,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,Color Key,Sealer,Adhesive,车顶,Rails,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,Color Key,Sealer,Adhesive,车架：它是怎么组装起来的？,Side Sealing,2 Packages Per Side,1 adhesive unit,1 sealer unit,Graco Solutions,PrecisionFlo,Gear Meter,Ultra-,Flo,VVM,Pressure Compensator,结构粘着胶和车身胶解决方案,PrecisionFlo,挤胶和喷胶系统,结构粘着胶和车身胶解决方案,PrecisionSwirl,计量系统,结构粘着胶和车身胶解决方案,手动系统,挤胶模组,65:1 Checkmate,热熔/温胶系统,Application temperature up to 162.7 degrees C.,Excellent adhesion through oils and contaminants.,Seal out noise,dust,water,and gases.,Typically 0-300%expansion rate.,热熔/温胶系统解决方案,机器人,Gear Meter,UltraFlo,Pressure Compensator,手动,Manual Dispense,热熔/温胶系统解决方案,压力补偿器热熔胶挤胶计量系统,泵供料模组系统,车身胶解决方案,手动系统,挤胶应用模组,65:1 Checkmate,常温供胶泵,300 Gallon Unidrum,常温供胶系统,65:1 King,常温供胶泵,55 Gallon,常温供胶系统,5 Gallon,常温供胶系统,65:1 King,Thermo-Flo 供胶泵,55 Gallon 热熔胶供胶系统 5 Gallon热熔胶供胶系统,65:1 King,