模具表面处理种类与规格课件

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,模具表面处理种类及规格,抛光（,Polish),火花纹,(,Thin Fire Texture),化学蚀纹（,Texture),蚀纹处理和模具斜度,电镀,(Plating),喷砂（,Blasting,）,抛光（,Polish),SPI -,Society of the Plastics Industry,塑料工业协会,Diamond Mold Polishing & Finishing Specifications,Types of,Finishes,Current SPI,Finish Numbers,#1 Diamond Buff,（,#1,钻石膏，光学要求）,#3 Diamond Buff,（,#3,钻石膏，镜面）,#6 Diamond Buff,（,#6,钻石膏，镜面）,#15 Diamond Buff,（,#15,钻石膏，镜面）,600 Grit,（,600,砂纸，光面）,400 Grit,（,400,砂纸，光面）,320 Grit,（,320,砂纸，光面）,600 Stone,（,600,油石，光面）,400 Stone,（,400,砂纸，光面）,320 Stone,（,320,砂纸，哑面）,#11 Glass Bead,（,#11,粗玻璃砂）,#240 Aluminum Oxide Blast,（,#240,氧化铝）,#24 Aluminum Oxide Blast,（,#24,氧化铝）,Description and,Previous Finish Numbers,A0,Roughness,Comparison R.A.,Diamond,A1,A2,A3,B1,B2,B3,C1,is comparable to,is slightly finer than,has more imperfections than,is finer than,is slightly finer than,is comparable to,is finer than,#1,#2,0-1,1-2,2-3,2-3,Paper,#3,4-5,9-10,10-12,Stone,C2,C3,D1,D2,D3,is slightly finer than,is comparable to,is finer than,is comparable to,is a little more coarse than,#4,25-28,38-42,10-12,Dry Blasted,#5,26-32,190-230,钻石抛光,（非常适合镀镍和镀铬）,砂纸抛光,油石抛光,（轻微高光面，良好脱,模，用在装饰要求不高,的场合）,（非高光面，良好脱模，,也是砂纸和钻石抛光的,头道工序）,喷砂抛光,（网点和纹理表面）,SPIA-1,（高质量外观或者,镜片模具）,SPIB-1,SPIC-1,SPID-1,SPIA-2,（良好脱模和外观）,SPIB-2,SPIC-2,SPID-2,SPIA-3,（良好脱模，外观,无需高光）,SPIB-3,SPIC-3,SPID-3,火花纹,(,Thin Fire Texture),CHARMILL VDI Specification,号码,0,1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,电火花深度（,mm),0.00040,0.00044,0.00048,0.00056,0.00064,0.00072,0.00080,0.00088,0.00100,0.00112,0.00128,0.00140,0.00160,0.00180,0.00200,0.00224,0.00252,0.00280,0.00320,0.00360,0.00400,号码,21,22,23,24,25,26,27,28,29,30,31,32,33,34,35,36,37,38,39,40,41,电火花深度（,mm),0.00448,0.00504,0.00560,0.00648,0.00720,0.00800,0.00880,0.01000,0.01120,0.01280,0.01400,0.01600,0.01800,0.02000,0.02240,0.02520,0.02800,0.03200,0.03600,0.04000,0.04480,火花纹规格和图纸表面粗糙度要求对照表,符号,AGIE 1,AGIE 2,AGIE 3,AGIE 4,AGIE 5,AGIE 6,AGIE 7,AGIE 8,粗糙度,Ra 0.2,Ra 0.315,Ra 0.5,Ra 0.8,Ra 1.25,Ra 2.00,Ra 3.15,Ra 5.0,Fine,Fine,Medel,Grov,符号,VDI12,VDI15,VDI18,VDI21,VDI24,VDI27,VDI30,VDI33,粗糙度,Ra 0.40,Ra 0.50,Ra 0.80,Ra 1.12,Ra 1.60,Ra 2.24,Ra 3.15,Ra 4.50,AGIE 9,AGIE 10,Ra 8.0,Ra 12.5,VDI36,VDI39,VDI42,VDI45,Ra 6.30,Ra 9.00,Ra 12.5,Ra 18.0,Ra -,在取样长度内，轮廓偏距绝对值的算术平均值，单位,:,。,化学蚀纹（,Texture),MT Specification,号码,MT-11000,MT-11010,MT-11020,MT-11030,MT-11040,MT-11050,MT-11060,MT-11070,MT-11080,MT-11090,MT-11100,MT-11110,MT-11120,MT-11130,MT-11140,MT-11150,MT-11160,咬花深度,0.0102,0.0254,0.0381,0.0508,0.0762,0.1143,0.0762,0.0762,0.0508,0.0889,0.1524,0.0635,0.0508,0.0635,0.0635,0.0698,0.1016,单位：,mm,蚀纹处理和模具斜度的关系,Mold-Tech A,Ptn.#,MT-11000,MT-11010,MT-11020,MT-11030,MT-11040,MT-11050,MT-11060,MT-11070,MT-11080,MT-11090,MT-11100,MT-11110,MT-11120,MT-11130,MT-11140,MT-11150,MT-11160,Depth(mm),0.0004,0.001,0.0015,0.002,0.003,0.0045,0.003,0.003,0.002,0.0035,0.006,0.0025,0.002,0.0025,0.0025,0.00275,0.004,Angle,1,1.5,2.5,3,4.5,6.5,4.5,4.5,3,5.5,9,4,3,4,4,4,6,Ptn.#,MT-11200,MT-11205,MT-11210,MT-11215,MT-11220,MT-11225,MT-11230,MT-11235,MT-11240,MT-11245,MT-11250,MT-11255,MT-11260,MT-11265,MT-11270,MT-11275,MT-11280,Mold-Tech B,Depth(mm),0.003,0.0025,0.0035,0.0045,0.005,0.0045,0.0025,0.004,0.0015,0.002,0.0025,0.002,0.004,0.005,0.004,0.0035,0.0055,Angle,4.5,4,5.5,6.5,7.5,6.5,4,6,2.5,3,4,3,6,7,6,5,8,蚀纹处理和模具斜度的关系,Mold-Tech C,Ptn.#,MT-11300,MT-11305,MT-11310,MT-11315,MT-11320,MT-11325,MT-11330,MT-11335,MT-11340,MT-11345,MT-11350,MT-11355,MT-11360,MT-11365,MT-11370,MT-11375,MT-11380,Depth,0.0025,0.005,0.005,0.001,0.0025,0.003,0.002,0.002,0.003,0.003,0.0035,0.0025,0.0035,0.0045,0.004,0.004,0.004,Angle,3.5,7.5,7.5,1.5,4,4.5,3,3,4.5,4.5,5.5,4,5.5,7,6,6,6,Ptn.#,MT-11400,MT-11405,MT-11410,MT-11415,MT-11420,MT-11425,MT-11430,MT-11435,MT-11440,MT-11445,MT-11450,MT-11455,MT-11460,MT-11465,MT-11470,MT-11475,MT-11480,Mold-Tech D,Depth,0.002,0.0025,0.0035,0.002,0.0025,0.0035,0.007,0.010,0.0005,0.0015,0.0025,0.003,0.0035,0.005,0.002,0.002,0.003,Angle,3,4,5.5,3,4,5.5,10,15,1.5,2.5,4,4.5,5.5,7.5,3,3,4.5,Plaque #6,Ptn.#,Depth(mm),MT229,0.003,MT392,0.004,MT585,0.0035,MT889,0.004,MT1013,0.003,MT1015,0.0055,MT1039,0.003,MT1055,0.0055,MT1068,0.0055,MT1070,0.007,MT1074,0.0055,MT1129,0.003,MT1159,0.008,MT1122,0.0015,MT1125,0.006,MT1126,0.0065,MT1127,0.0025,MT1526,0.0135,Plaque #7,Ptn.#,Depth(mm),MT325,0.003,MT964,0.003,MT1038,0.002,MT1043,0.002,MT1170,0.0025,MT1192,0.0015,MT1239,0.003,MT1240,0.003,MT1241,0.002,MT1242,0.002,MT1243,0.002,MT1244,0.0025,MT1250,0.003,MT2019,0.0025,MT2020,0.002,MT2028,0.0025,23053,0.002,23064,0.0015,Plaque #8,Ptn.#,Depth(mm),MT588,0.0085,MT888,0.013,MT1028,0.0035,MT1067,0.013,MT1149,0.013,MT1153,0.0075,MT1211,0.0095,MT1226,0.0035,MT1227,0.0035,MT1228,0.0095,MT1230,0.013,MT1232,0.003,MT1233,0.0035,MT1234,0.0035,MT1235,0.0035,MT1236,0.0035,MT1238,0.0045,23031,0.0085,Plaque #10,Ptn.#,Depth(mm),MT980,0.004,MT901,0.003,MT945,0.0065,MT970,0.002,MT972,0.0025,MT973,0.0035,MT974,0.0025,MT978,0.003,MT985,0.0025,MT1055-1,0.0001,MT1055-2,0.0045,MT1055-3,0.0005,MT1055-4,0.0075,MT1055-5,0.001,MT1055,0.0015,MT1055-6,0.0017,MT1055-7,0.0225,昵宏咬花規格表,咬花番號,拔模斜度,平均值,打光程度,加工種類,HN-DS11,HN-DS12,HN-DS13,HN-DS14,HN-DS01,HN-DS02,HN-DS03,HN-DS04,HN-DS05,HN-DS06,HN-DS07,HN-DS08,1,1.5,2,2,3,4,4,4.5,1.5,2,2.5,3,5 7,10 13,12 15,13 19,25 30,35 40,36 42,38 43,9 13,14 19,19 24,25 30,800,600 800,600 800,600 800,320,320,320,320,800,800,600,400,噴砂咬花,化學咬花,咬花番号,梨地,NO.,1,梨地,NO.,2,梨地,NO.,3,梨地,NO.,4,梨地,NO.,5,拔模斜度,2,2.5,3,3.5,4,平均值,89,1516,1517,1618,2023,打光程度,#400,#400,#400,#400,#400,加工种类,梨地,NO.,6,梨地,NO.,7,梨地,NO.,8,梨地,NO.,9,4.5,6,6,6,2530,4042,5760,6066,#400,#320,#320,#320,S -,半光泽,G -,半光泽,咬花番號,NO.,NO.,NO.,1,2,3,拔模斜度,1,1,1,平均值,1.7,1,1.4,打光程度,鏡面,鏡面,鏡面,加工種類,NO.,NO.,NO.,NO.,NO.,NO.,NO.,NO.,NO.,4,5,6,7,8,9,10,11,12,1,1,1.5,1.5,2,2.5,3,34,45,1.8,2.9,4,6.5,7,7.7,1011,1215,1618,1000,1000,1000,#800,#800,#800,#600,#600,#600,S -,半光澤,G -,半光澤,咬花番號,HN20,HN21,HN22,HN23,HN24,HN25,HN26,HN27,HN28,HN29,HN30,HN31,拔模斜度,2.5,3,34,45,4,4,4,5,56,56,6,6,平均值,1214,1517,2325,3337,1921,2325,2630,3740,4143,4550,5863,6573,打光程度,#400,#400,#400,#320,#320,#320,#320,#320,#320,#320,#320,#320,S -,半光澤,加工種類,喷砂,梨地,G -,半光澤,喷砂流程,模具脱脂,封贴,喷砂,除去贴纸,清洗,防锈,梨地流程,模具脱脂,干燥,封贴,喷砂,表面处理,除去贴纸,蚀刻,清洗,喷砂用封贴,防锈,咬花番号,HN1000,HN1001,HN1002,HN1003,HN1004,HN1005,HN1006,HN1007,HN1008,HN1009,HN1010,HN1011,HN1012,HN1013,HN1014,HN1015,HN1016,HN1017,拔模斜度,1,1,1.5,1,1,1,2,2.5,3,1.5,2,3,3.5,4,5,3,4,5,平均值,45,56,8,34,45,56,1011,1213,1719,67,78,1314,2527,3337,4350,1921,3233,3638,打光程度,#800,#800,#800,#800,#800,#800,#600,#600,#600,#600,#600,#600,#400,#400,#400,#400,#320,#320,S -,半光泽,加工种类,G -,半光泽,咬花番号,HN2000,HN2001,HN2002,HN2003,HN2004,HN2005,HN2006,HN2007,HN2008,HN2009,HN2010,HN2011,HN2012,HN2013,HN2014,HN2015,HN2016,HN2017,HN2018,HN2019,HN2020,HN2021,HN2022,HN2023,HN2024,HN2025,HN2026,拔模斜度,1.5,2,2.5,3.5,4,5.5,5.5,5,5,3,3.5,2,3,3.5,2.5,2.5,3,4,4,5,2,2.5,3,4,4.5,5,5,平均值,89,1315,2234,4044,4447,6165,6063,6164,6366,3335,4346,2021,2832,3035,1922,2529,3338,3841,5058,7075,1623,2326,2527,3034,4250,5256,6270,打光程度,#600,#600,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,#400,加工种类,咬花番号,HN3000,HN3001,HN3002,HN3003,HN3004,HN3005,HN3006,HN3007,HN3008,HN3009,HN3010,HN3011,HN3012,HN3013,拔模斜度,1.5,1.5,1.5,2.5,3,3,3.5,1.5,2,2.5,2.5,3,3.5,3.5,平均值,45,56,79,811,1015,1618,1720,79,911,1214,1518,1822,2428,2731,打光程度,#800,#800,#800,#800,#600,#600,#600,#600,#600,#600,#600,#600,#600,#600,S -,半光泽,加工种类,G -,半光泽,皮纹流程,模具脱脂,修正图形,清洗,封贴,咬花加工面脱脂,蚀刻,描绘图形,喷砂用封贴,烘烤,除去贴纸,二次封贴,防锈,图形流程,模具脱脂,贴底片,蚀刻,咬花面脱脂,曝光,感光膜剥离,现象,底片裁剪,加热,喷砂,感光膜涂布,图形修正,清洗,防锈,干燥,封贴,电镀,(Plating),非电镀镍,高级防氧化保护,中等耐磨,修正公差要求不高的位置（,0.003”,）,Hardness,HVN100,As plated 450 / 50 RC,Heat treated at:,-,4hr, 350,F (177,C) 480 to 520,-,1hr, 750,F (400,C),10.5 to 12.0,1620,F (880,C),ASTM B-117,1.0 mil deposit, 1,000+ hours,Taber abraser wear test,Index value wt. loss mg/1,000 cycles,As plated 5-18,Heat treated 1hr 750,F (400,C) 4-8,cal/cm/sec/C 0.0105,Phosphorus content, wt, %:,Melting point:,Corrosion related properties:,Wear properties:,Thermal conductivity:,氨基磺酸镍电镀,复杂的尺寸修正（,0.25mm,沉积厚度）,耐摩擦和耐磨损,防腐蚀,作为电镀铬的基础层,摩擦系数,0.45,或更小,洛氏硬度,电镀温度,理想用途,40 RC,140,F,尺寸修正,电镀硬铬,耐摩擦和耐磨损,硬度,72RC,0.0003-0.0004,厚度,喷砂（,Blasting,）,Wet Blasting (Liquid Honing),The,liquid honing or wet blasting,process uses water to cushion the blast media and,eliminates damage to the surface of the component, mold or tool. This process is used,for precision surface finishing and allows us to control and regulate the flow and type of,material used in the blasting slurry. It also allows us to control the velocity, pressure,location (areas can be masked) and other engineered elements to provide the optimum,finish for your part, mold, die or tool.,Wet Blasting,Process,Wet blasting is used primarily, but not exclusively, as a,surface preparation,. This process,deep cleans with no damage, impregnation, dust, warping or contamination to the,surface. It also provides superior bonding, extended duty and even abrasion to the,surface.,Dry Blasting,Process,A dry blasting cabinet system uses compressed air and an abrasive media feeder to mix,particles and discharges this media, with the use of a nozzle, at the part surface. Media is,recycled from the system to a hopper for reuse. This process is used for more aggressive,surface preparation.,How Wet Blasting & Dry Blasting Are Used,Wet blasting and dry blasting are used for,surface cleaning and preparation,including,creating a finish before plating; cleaning establishing a,stipple finish; gloss adjustment on texture finishes that have been acid engraved; de-,burring; rust removal; de-scaling.,We use the following Blast Media:,Ceramic beads,Glass beads,Plastic,Aluminum oxide,Silicon carbide,Carborundum,Metal shot and steel grit,Glass bead and ceramic bead media are used to clean, smooth, brighten,peen, and de-scale surfaces. Fine glass and ceramic media can smooth or,de-burr parts. Aluminum oxide, crushed glass, and steel grit are used in,more aggressive applications such as machined components and can,remove heavy scale or rust. Wet blasting can also aid in,lubricity,and,release,谢谢大家！,