品质会议内容课件

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,品质例会,-,质管部,09/9/29,鹤山市涞的五金卫浴有限公司,2024/9/12,2,会议内容,一,.,年度良品率趋势分析,二,.,八月份哥伦比亚与欧必单品质汇总,三,.,九月份伊朗与马斯运单品质汇总,四,.,异常产品图片分享,五,.,针对马斯运试产不良改善与生产工艺讨论,六,.,生产现场作业流程讨论,2024/9/12,3,一,.,年度良品率趋势分析,2009,年度品质报表汇总,月份,一月,二月,三月,四月,五月,六月,七月,八月,九月,十月,十一月,十二月,累计,汇总,生产总数（,PCS),252005,368470,126538,18439,180895,177530,33239,1157116,不良数,(PCS),15840,11467,4175,769,2348,5482,911,40992,良品数（,PCS,）,236165,357003,122363,17670,178547,172048,32328,1116124,良品率（,%,）,93.7%,96.9%,96.7%,95.8%,98.7%,96.9%,97.3%,二,.,八月份品质状况,2024/9/12,4,一：总体状况,1. 8,月份的订单生产品质状况：不良总数为,5482,件,，良品率为：,96.9%,。不良产品总重量约：,520 KG,。,2. 8,月份机加车间生产过程不稳定导致产品不良总数为,2558,件占当月总不良的,47%,。,3.,产品开裂状况不良总数为,1277,件,占当月总不良的,23%,。,4.,欧必单状况：不良总数为,3819,件,，良品率为,96.6%,。不良产品总重量约：,355KG,。,5.,哥伦比亚单状况：不良总数为,1663,件,，良品率为,97.4%,。不良产品总重量约：,165KG,。,（注：详情请查看表中的以产品型号排名、以不良类别、原始数据等）,2024/9/12,5,二：生产现场、进料异常状况,生产现场的首次检验、自主检验未有按文件要求执行到位的有：,66,笔,。,2.,品管首次检验确认不合格次数为：,66,笔,。,3.,生产现场出现的较大不合格笔数：,4,张单,;,异常单,1,张,。,4.,进料不合格笔数为：,5,笔,。,二,.,八月份品质状况,2024/9/12,6,二,.,八月份品质状况,三：生产现场待改善建议,产品开裂的原因从近期生产数据来看与原材料有很大关系，建议采购部尽快开发新供应商。,2.,仪表车间的生产过程很不稳定，建议调机师傅加强员工实践技能方面的培训。,3.,附件中的“以产品型号排名”排在最后几种产品，新着重改善，并提出改善对策。,2024/9/12,7,二,.,八月份哥伦比亚品质汇总,不良类别,尺寸不良,字码不清,产品变形,缺料,开裂,调机不良,不良汇总,占生产总数不良比,哥伦比亚订单总良品率,责任车间,锻压车间,216,122,108,80,30,556,0.9%,97.4%,仪表车间,1059,48,1107,1.7%,总计,1059,216,122,108,80,78,1663,2.6%,占不良比重,63.7%,13.0%,7.3%,6.5%,4.8%,4.7%,100.0%,总表：,2024/9/12,8,二,.,八月份哥伦比亚品质汇总,责任归属车间,不良大类,不良小类,不良数量（,PCS,）,占不良比重,责任部门改善措施,预计完时间,实计完时间,锻压,成型不良,字码不清晰,216,38.8%,缺料,108,19.4%,变形,122,21.9%,开裂,80,14.4%,调机不良,30,5.4%,锻压汇总,556,100.0%,仪表,加工不良,尺寸不良,1059,95.7%,调机不良,48,4.3%,仪表汇总,1107,100.0%,注：红色标识为重点改善对象,不良类别比重汇总,2024/9/12,9,二,.,八月份哥伦比亚品质汇总,产品品号,产品型号,/,规格,产品名称,不良数量（,PCS,）,良品数量（,PCS,）,生产总数（,PCS,）,良品率（,%,）,近期目标,95%,较目标差异,BVNB0001-XX,阀杆螺母,阀杆螺母,0,7600,7600,100.0%,95%,5.0%,BPNB0001-XX,JP1-Q1418*1418,Q1418,螺母,11,13710,13721,99.9%,95%,4.9%,BVCB0002-XX,JP1-Q1216*1216,Q1216,阀盖,11,1587,1598,99.3%,95%,4.3%,BPYB1022-XX,JP1-S1418*1/2F,内牙直通,17,1350,1367,98.8%,95%,3.8%,BVMB0001-XX,阀杆,阀杆,52,3547,3599,98.6%,95%,3.6%,BVCB0003-XX,填料压盖,填料压盖,161,8040,8201,98.0%,95%,3.0%,BVCB0001-XX,JP1-Q1418*1418,Q1418,阀盖,116,5677,5793,98.0%,95%,3.0%,BPYB1021-XX,JP1-S1216*1/2,外牙直通,70,2719,2789,97.5%,95%,2.5%,BPNB0002-XX,JP1-Q1216*1216,Q1216,螺母,120,3000,3120,96.2%,95%,1.2%,BVYB0002-XX,JP1-Q1216*1216,Q1216,阀体,90,1692,1782,94.9%,95%,-0.1%,BPYB1020-XX,JP1-S1418*1/2,外牙直通,77,1321,1398,94.5%,95%,-0.5%,BVEB0001-P1,球体,球体,207,3460,3667,94.4%,95%,-0.6%,BVYB0001-XX,JP1-Q1418*1418,Q1418,阀体,488,6338,6826,92.9%,95%,-2.1%,BPYB3026-XX,JP1-T1418*1418*1418,等径三通,111,1176,1287,91.4%,95%,-3.6%,BPYB2036-XX,JP1-L1418*1/2F(Z),带座内牙弯头,132,1153,1285,89.7%,95%,-5.3%,总计,1663,62370,64033,97.4%,95%,2.4%,以产品型号排名,2024/9/12,10,二,.,八月份欧必单品质汇总,不良类别,开裂与崩边,加工不良,产品变形,调机不良,缺料,尺寸不良,字码不清,不良汇总,占生产总数不良比,欧必订单总良品率,责任车间,锻压车间,1197,399,19,380,373,2368,2.1%,96.6%,仪表车间,725,366,360,1451,1.3%,总计,1197,725,399,385,380,360,373,3819,3.4%,占不良比重,31.3%,19.0%,10.4%,10.1%,10.0%,9.4%,9.8%,100.0%,2024/9/12,11,二,.,八月份欧必单品质汇总,不良类别,三通类,直通类,弯头类,螺母类,其它类,总计,占不良比重,系列,JP1,系列,393,242,173,415,27,1250,33%,JP2,系列,10,10,0%,JP3,系列,901,596,634,324,104,2559,67%,总计,1294,848,807,739,131,3819,100%,以系列分：,2024/9/12,12,责任归属车间,不良大类,不良小类,不良数量（,PCS,）,占不良比重,责任部门改善措施,预计完时间,实计完时间,锻压,锻压不良,开裂,1197,50.5%,变形,399,16.8%,缺料,380,16.0%,字码不清,373,15.8%,调机不良,19,0.8%,锻压汇总,2368,100.0%,仪表,加工不良,加工不良,725,50.0%,调机不良,366,25.2%,尺寸不良,360,24.8%,仪表汇总,1451,100.0%,注：红色标识为重点改善对象,二,.,八月份欧必单品质汇总,2024/9/12,13,三,.,九月份品质状况,2009,年度品质报表汇总,月份,一月,二月,三月,四月,五月,六月,七月,八月,九月,十月,十一月,十二月,累计,汇总,生产总数（,PCS),252005,368470,126538,18439,180895,177530,33239,1157116,不良数,(PCS),15840,11467,4175,769,2348,5482,911,40992,良品数（,PCS,）,236165,357003,122363,17670,178547,172048,32328,1116124,良品率（,%,）,93.7%,96.9%,96.7%,95.8%,98.7%,96.9%,97.3%,2024/9/12,14,三,.,九月份品质状况,一：总体状况,1. 9,月份的订单生产品质状况：生产总数：,57971,件,，良品数,56085,件,，,良品率为：,96.7%,。,不良总数为,1886,件,，,不良产品总重量约：,343 KG,。,2. 9,月份机加车间生产过程不稳定导致产品不良总数为,1073,件,，占当月总不良数的,57%,。,3.,产品开裂状况不良总数为,75,件,；上月为,1277,件；较上月减少,1202,件,。,4.,马斯运单状况：生产总数：,24732,件,，良品数,23757,件,，良品率为：,96.1%,不良总数为,975,件,，不良产品总重量约：,180 KG,。,5.,伊朗单状况：生产总数：,33239,件,，良品数：,32328,件,，,良品率为,：,97.3,不良总数,911,件,，不良产品总重量约：,163 KG,。,（注：详情请查看表中的以产品型号排名、以不良类别、原始数据等）。,2024/9/12,15,三,.,九月份品质状况,二：生产现场、进料异常状况（,9,月份）,1.,生产现场的首次检验、自主检验未有按文件要求执行到位的有：,56,笔,。,2.,品管首次检验确认不合格次数为：,53,笔,。,3.,生产现场出现的较大不合格笔数：,5,张单；重大异常单,1,份,（马斯运螺母打砂后表面脱皮）。,2024/9/12,16,三,.,九月份品质状况,三：生产现场待改善建议,1.,本次马斯运产品第一次生产出现的异常为螺母外表面脱皮较严重，还请生产部、开发部根据实际,情况尽快着手重点分析并给出改善建议。,2.,从试产来看马斯运产品的生产工艺不适合目前现场大批量生产，还请开发部根据本次试产的实际,情况加以总结并招开会议重新评估。,3.,产品开裂的原因从近期生产数据来看与原材料有很大关系，建议采购部尽快开发新供应商；并给出改善,措施，以便质管部追踪，谢谢！,4.,仪表车间的生产过程很不稳定，建议调机师傅加强员工实践技能方面的培训。,5.,附件中的“以产品型号排名”排在最后几种产品，新着重改善，并提出改善对策。,2024/9/12,17,三,.,九月份伊朗单品质状况,不良类别,开裂与崩边,加工不良,操作不当,调机不良,缺料,尺寸不良,字码不清,不良汇总,占生产总数不良比,伊朗订单总良品率,责任车间,锻压车间,75,44,22,60,201,0.6%,97.3%,仪表车间,7,231,13,251,0.8%,NC,车间,32,25,402,459,1.4%,总计,75,39,231,82,22,402,60,911,2.7%,占不良比重,8.2%,4.3%,25.4%,9.0%,2.4%,44.1%,6.6%,100.0%,总体状况,2024/9/12,18,三,.,九月份伊朗单品质状况,不良类别,三通类,直通类,弯头类,螺母类,其它类,总计,占不良比重,系列,JP1,系列,53,468,95,214,830,91%,JP2,系列,0,0%,JP3,系列,72,9,81,9%,总计,125,468,104,214,0,911,100%,以产品系列分：,2024/9/12,19,三,.,九月份伊朗单品质状况,责任归属车间,不良大类,不良小类,不良数量（,PCS,）,占不良比重,责任部门改善措施,预计完时间,实计完时间,NC,加工不良,尺寸不良,402,88%,调机不良,25,5%,加工不良,32,7%,NC,汇总,459,100%,锻压,成型不良,开裂,75,37%,字码不清,60,30%,调机不良,44,22%,缺料,22,11%,锻压汇总,201,100%,仪表,加工不良,操作不当,231,92%,调机不良,13,5%,加工不良,7,3%,仪表汇总,251,100%,占不良比重,2024/9/12,20,三,.,九月份伊朗单品质状况,产品品号,产品型号,/,规格,产品名称,不良数量（,PCS,）,良品数量（,PCS,）,生产总数（,PCS,）,良品率（,%,）,近期目标,95%,较目标差异,BPYB1009-P2,JP1-S2025*3/4,外牙直通,4,2547,2551,99.8%,95%,4.8%,BPYB1084-P2,JP1-S3240*1-1/4,外牙直通,1,231,232,99.6%,95%,4.6%,BPNB0006-P2,JP1-3240,螺母,27,5489,5516,99.5%,95%,4.5%,BPYB2017-P2,JP3-L2025*3/4F,内牙弯头,2,383,385,99.5%,95%,4.5%,BPYB1046-P2,JP1-S2632*1,外牙直通,4,546,550,99.3%,95%,4.3%,BPYB2015-P2,JP3-L2025*1,外牙弯头,7,627,634,98.9%,95%,3.9%,BPYB3015-P2,JP3-T2025*1216*1620,异径三通,8,579,587,98.6%,95%,3.6%,BPYB3014-P2,JP3-T2025*1216*1216,异径三通,18,1290,1308,98.6%,95%,3.6%,BPYB3012-P2,JP3-T1620*1216*1216,异径三通,17,1185,1202,98.6%,95%,3.6%,BPYB3019-P2,JP3-T2632*2025*2025,异径三通,1,69,70,98.6%,95%,3.6%,BPYB2003-P2,JP1-L1216*1/2FZ,带座内牙弯头,30,1995,2025,98.5%,95%,3.5%,BPNB0005-P2,JP1-2025,螺母,157,9742,9899,98.4%,95%,3.4%,BPYB2009-P2,JP1-L2025*1F,内牙弯头,16,910,926,98.3%,95%,3.3%,BPYB3016-P2,JP3-T2025*1216*2025,异径三通,28,1122,1150,97.6%,95%,2.6%,BPYB3005-P2,JP1-T2025*2025*2025,等径三通,28,1118,1146,97.6%,95%,2.6%,BPYB2013-P2,JP1-L3240*3240,等径弯头,49,1224,1273,96.2%,95%,1.2%,BPYB3112-P2,JP1-T3240*2025*3240,异径三通,25,595,620,96.0%,95%,1.0%,BPNB0013-P2,JP1-2632,螺母,30,659,689,95.6%,95%,0.6%,BPYB1011-P2,JP1-S2025*3/4F,内牙直通,49,942,991,95.1%,95%,0.1%,BPYB1083-P2,JP1-S3240*3240,等径直通,8,83,91,91.2%,95%,-3.8%,BPYB1073-P2,JP1-S2025*1,外牙直通,402,992,1394,71.2%,95%,-23.8%,总计,911,32328,33239,97.3%,95%,2.3%,以产品型号排名,2024/9/12,21,三,.,九月份马斯运单品质状况,不良类别,尺寸不良,加工不良,脱皮,调机不良,缺料,变形,字码不清,不良汇总,占生产总数不良比,马斯运订单总良品率,责任车间,锻压车间,437,76,57,42,612,2.5%,96.1%,仪表车间,111,13,124,0.5%,NC,车间,136,68,35,239,1.0%,总计,247,81,437,35,76,57,42,975,3.9%,占不良比重,25.3%,8.3%,44.8%,3.6%,7.8%,5.8%,4.3%,100.0%,总体状况,2024/9/12,22,三,.,九月份马斯运单品质状况,责任归属车间,不良大类,不良小类,不良数量（,PCS,）,占不良比重,责任部门改善措施,预计完时间,实计完时间,NC,加工不良,尺寸不良,136,56.9%,加工不良,68,28.5%,调机不良,35,14.6%,NC,汇总,239,100.0%,锻压,成型不良,脱皮,437,71.4%,缺料,76,12.4%,变形,57,9.3%,字码不清,42,6.9%,锻压 汇总,612,100.0%,仪表,加工不良,尺寸不良,111,89.5%,操作不良,13,10.5%,仪表 汇总,124,100.0%,总计,占不良比重,2024/9/12,23,三,.,九月份马斯运单品质状况,产品品号,产品名称,不良数量（,PCS,）,良品数量（,PCS,）,生产总数（,PCS,）,良品率（,%,）,近期目标,95%,较目标差异,BPYB1065-XX,直通主体,7,2196,2203,99.7%,95%,4.7%,BPRC0001-XX,紫铜压圈,68,4008,4076,98.3%,95%,3.3%,BPNB0008-XX,无字螺母,148,4622,4770,96.9%,95%,1.9%,BPNB0009-XX,有字螺母,275,6478,6753,95.9%,95%,0.9%,BPNB0010-XX,堵头,117,2208,2325,95.0%,95%,0.0%,BPYB2089-XX,弯头主体,156,2017,2173,92.8%,95%,-2.2%,BPYB4001-XX,四通主体,204,2228,2432,91.6%,95%,-3.4%,总计,975,23757,24732,96.1%,95%,1.1%,以产品型号排名,2024/9/12,24,四,.,异常产品图片分享,2024/9/12,25,五,.,针对马斯运试产不良 改善与生产工艺讨论,1.,有字、无字螺母表面打砂后脱皮,2.,弯头总长尺寸无法控制,3.,生产工艺改善,4.,产品包装问题,2024/9/12,26,六,.,生产现场作业流程讨论,2024/9/12,27,THANK YOU,！,