垂直连续电镀设备VCP取代龙门电镀线的必然趋势专课件

垂直连续电镀设备(VCP)取代龙门电镀线的必然趋势垂直连续电镀设备(VCP)取代龙门电镀线的必然趋势1Advantage-Advantage-自主研发，技术领先自主研发，技术领先Advantage-自主研发，技术领先2ComparisonBasedon:SafetyPK,EconomyPK,ProductsQualityPK,etc.对比基于：安全性对比，经济性对比，电镀产品质量对比等Capacitypermonth：47,500m2月产能47,500m2；PanelplatingCuthickness：0.4mil面铜厚度：10um；Workinghoursanddays:22hoursperdayand26dayspermonth每天生产22小时，每月生产26天;Calculation：计算Hoist12platingunits，width=4.2m，3setstransporter龙门线12缸，宽度4.2米，3台天车VCP12Cu,V=2.18m/minVCP12个铜槽，传动速度2.18米/分钟VCPvsHoistTypePlating-VCPVCPvsHoistTypePlating-VCP与龙门电镀对比与龙门电镀对比Comparison Based on:Safety PK3BigfirerisksexistinthehoisttypeplatingequipmentsandmanyfirehazardsareshownontheTVs龙门线存在较大的火灾风险，而龙门线起火事故在电视中屡见报道VCP equipments contains special fire-proof design and minimize human factors for firehazards.Currentlynoanyfirehazardhappens。VCP设备具有专门的防火设计，能够最大程度地减少火灾风险。迄今为止，东威公司生产的VCP设备没有发生过一起火灾；VCPvsHoistTypePlatingFireHazardsRisksVCPvsHoistTypePlatingFireHazardsRisks火灾风险火灾风险Big fire risks exist in the ho4VCPequipmentVCP电镀线Fullsealedworkingenvironmentandnobadsmells外觀整潔、全封閉式設計，工作環境良好，可实现四季恒溫控制Hoist type equipmentNoisy,open with bad smells and plates are easy to drop when adding copper傳統龍門電鍍，環境嘈雜，敞口式設計，（不利于消防喷淋设施）化學品極易揮發，易發生墜落意外VCPvsHoistTypePlatingOperatorSafetyVCPvsHoistTypePlatingOperatorSafety员工安全员工安全VCP equipment VCP电镀线Hoist type5Equipmenttype设备类型Consumption耗材CopperConsumption铜球消耗Capacity/m2产量Totalconsumption总消耗量Hoisttype龙门线Copper磷铜球25Kg/100m247,50011.875TVCP21.3Kg/100m247,50010.1174TReason for copper saving:uniformity improvement省铜理由：均匀性提高VCPVSHoistTypePlatingEconomyVCPVSHoistTypePlatingEconomy节约磷铜球节约磷铜球Equipment typeConsumptionCoppe6Hoist type plating 龙门线龙门线VCPNumber of people人工数人工数Cost/month/person人员月工资Total cost/month每月每月成本成本Number of people人工数人工数Cost/month/person人员月工资人员月工资Total cost/month每月成本每月成本Loading/unloading上下料上下料3350010500035000Dry 产品吹干产品吹干235007000035000On-line inspection巡检巡检135003500135003500Maintain 维护维护1350035000.535001750Total cost/8hours总成本总成本24500RMB5250RMBVCP-Robot arm Auto loading&unloading自动上下料自动上下料HTP-loading&unloading by hands人工上下料VCPvsHoistTypePlatingLaborCostVCPvsHoistTypePlatingLaborCost节约人工节约人工Labor saving monthly:20,000RMB每月节约人工费：2万元Hoist type plating 龙门线VCPNumbe7傳統龍門式電鍍線槽名槽體積(L)理論溢流量(L/MIN)更槽頻率月耗用水量(L)剝掛架水洗1600410天/次143680水洗220010每週一次392000高位水洗2200鍍銅後水洗122007.5298400鍍銅後水洗22200酸洗22008800鍍銅1126500*12水洗烘乾線酸洗400每週一次1600酸後水洗2007.5258200磨刷4001600沖污水洗200800清水洗2007.5258200月總耗用水量:L/Month1363280VCP電鍍線電鍍線槽名槽體積(L)理論溢流量(L/MIN)更槽頻率月耗用水量(L)剝掛水洗2402每週一次69600清潔40001600清潔後水洗1505172200鍍銅1122200*12鍍銅後水洗115010每週一次346600鍍銅後水洗2150鍍銅後水洗3150預浸4000水洗烘乾線酸洗0每週一次0酸後水洗000磨刷00沖污水洗00月總耗用水量:L/Month590000VCPvsHoistTypePlatingWaterSavingVCPvsHoistTypePlatingWaterSaving节水节水Water saving monthly:760ton每月节约用水：760吨傳統龍門式電鍍線槽名槽體積(L)理論溢流量(L/MIN)更槽8Hoist type plating龙门线龙门线VCPName名称KWH千瓦时Set 组/个Power/monthKWH功率/千瓦时/月KWH千瓦时Set组/个Power/monthKWH功率/千瓦时/月Filter pump过滤泵3.71841558.42.23041184Rectifier 整流机2242995222426956.8Transporter motor天车马达5.9311044.81.51936Exhaust system抽气系统301187207.514680Air Blower 吹干7.529360000Vibrationmotor振动马达0.05762371.2000Shake motor摇摆马达222496000Power/monthKWH总耗电量115,502.473,756.8VCPvsHoistTypePlatingPowerSavingVCPvsHoistTypePlatingPowerSaving节电节电Power saving monthly:40,000KWH每月节约用水：4万度Hoist type plating龙门线VCP NameK9傳統龍門式電鍍線項目周工時周人數月累計工時工時折算成工資添加銅球45801656.80水洗槽保養4116331.36VCP電鍍線項目周工時周人數月累計工時工時折算成工資添加銅球4000.00水洗槽保養218165.68傳統龍門式電鍍線傳統龍門式電鍍線項目程度備註工作強度大工安易發生占地面積大40mL*10mW*5mH故障率/維修成本振動馬達老壞，天車故障銅排更換44只/三年6111.11硝酸1200L/10天4320地面要求專業coating地面150000VCP電鍍線電鍍線項目程度備註工作強度小工安不易發生占地面積小40mL*3mW*3.6mH故障率/維修成本基本沒有銅排更換0%0硝酸400L/月480地面要求地面不用coating，做簡單的防腐處理即可，在產線的底部會按裝防漏盤（裝機時廠商負責）。VCPvsHoistTypePlatingConsumptionSavingVCPvsHoistTypePlatingConsumptionSaving運行維護及其它成本节约傳統龍門式電鍍線項目周工時周人數月累計工時工時折算成工資添加10VCPVSHoisttypeVCP与龙门线对比VCPvsHoistTypePlatingAppearancePKVCPvsHoistTypePlatingAppearancePK外观对比外观对比VCP VS Hoist typeVCP vs Hoist 11VCPProject 项目Standard 标准RMBCOV93%RangeR值3umThrowingpower贯孔能力95%BoardScraped摔飛靶報廢，吊掛報廢0%Copper scraped殘銅報廢 0%0Hoist type plating龙门线龙门线Project 项目Standard 标准RMBCOV85%RangeR值5.5umThrowingpower贯孔能力90%BoardScraped摔飛靶報廢，吊掛報廢16.5pcs/day4290Copper scraped殘銅報廢 12.8pcs/day2662.4Copper board thickness:10um 面铜10umVCPvsHoistTypePlatingQuality/UniformityPKVCPvsHoistTypePlatingQuality/UniformityPK均匀性对比均匀性对比VCP Project 项目Standard 标准RMBCO12Conclusion：1.VCPrunningcostdownaround25%；2.About22months,savingmoneycanbuytheequipmentreplacecostHoisttypecost/month龙门线成本/月VCPcost/monthVCP成本/月VCPSavingVCP节约Water（20RMB/T)水费（20元/吨）1363,28027,266RMB590,00011,800RMB15,466RMBPower（0.8RMB/KWH）电费(0.8元/千瓦时）115,50292,402RMB73,75759,005RMB33,397RMBCopper（62,000RMB/T）磷铜球（62000元/吨）11.875736,250RMB10.1175627,285RMB108,965RMBManpower(3500RMB/month/person）人工费（3500元/月）24,500RMB/Team49,000RMB5,250RMB/Team10,500RMB38,500RMBMaintaining维护保养费1,988RMB166RMB1,822RMBOthercost(scrap、HNO3andcoppercathodechange）其他成本（报废，硝酸，铜排更换等）10,431RMB480RMB9,951RMBTotalcost总成本917,337RMB709,236RMB208,101RMBVCPvsHoistTypePlatingConclusionsVCPvsHoistTypePlatingConclusions结论结论Money saving monthly:20,000RMB每月节约费用：20万Conclusion：Hoist type cost/mo13HoistTypeHoistTypeVSVCPVSVCPSafetySafety安全性安全性FireRisk/火灾风险Yes/有风险Nohappen/无风险PlatesDropRisk工件掉落风险Yes/有风险Nohappen/无风险InjuredRisk/员工受伤风险Yes/有风险Nohappen/无风险WorkingEnvironment工作环境Smellbad&Noise&Hightemperature气味难闻，噪声大，高温Clean&Morecomfort(closed/lownoiseandA/Ccontrol)环境干净舒适，低噪音，空调控温RunningCostRunningCost运营成本运营成本WaterCost/用水成本100%44.9%Running-suppliesCost材料消耗成本100%85.2%ServiceCost/维修成本100%20%UniformityUniformity镀层均匀性镀层均匀性CuThicknessCuThickness：0.4mil/0.4mil/铜层铜层厚度：厚度：0.4mil0.4milCOVValue/COV值125RValue/R值5um3umTPValue/TP值90%95%结论：结论：1.1.VCP運行成本下降25%左右；2.22个月左右，节约之总金额足以支付VCP购买之费用。VCPVSHoistTypePlatingConclusionsVCPVSHoistTypePlatingConclusions结论结论Hoist Type VS 14VCPforNi_AuplatingVCPforNi_Auplating镀镍金镀镍金VCPVCP产线名称传统龙门线金手指线东威VCP图片说明生产人力：6安全系数：差车间环境：差操作：不方便故障率：高均匀性：10u”生产人力：6安全系数：一般车间环境：一般操作:一般故障率：中最大作业尺寸高度：350均匀性：极差5u”生产人力：2安全系数：优车间环境：优操作:简单故障率：低最大尺寸高度：根据客户定义；均匀性：极差4u”总结东威镀镍金VCP根据行业需求而去改善，改善传统镀镍金龙门线缺点以及优化金手指线产能需求（金手指线超过350mm产品需要镀两次，vcp只需要镀一次）。VCP for Ni_Au plating 镀镍金VCP产线15Uptopresent,KSDWhassoldoutmorethan300pcsVCPlinesandthecostsavingisroughlymorethan600millionRMB迄今为止，东威公司已经制造销售了超过300条VCP电镀线。相比于龙门线，每年节约的生产成本大约超过6个亿人民币！Also,KSDWhasmanufacturedNi_Auplatingline.Becauseofthegooduniformity,the Cp value of thickness is 1.67.Large quantity of gold is saved and customerbenefitsmore.东威公司生产的电镀Ni_Au线，由于电镀镀层均匀性控制得当，Cp值大于等于1.67，大大地节约了金盐的用量，为客户每月节约30-40万(镀金层厚度30uin)。VCPVSHoistTypePlatingConclusionsVCPVSHoistTypePlatingConclusions结论结论Up to present,KSDW has sold o16Wearestillconsidering我们仍然在思考uUsingVCPtofinishNi_Auplatingjob采用VCP设备进行化镍金；uUsingVCPtofinishPTHjob采用VCP设备进行化铜；uDevelopingVCEtoachievecoppercyclinginPCBplant开发垂直连续电解蚀刻VCE，解决PCB工厂的循环生产，最大程度节约铜资源；uVacuumsputtering真空溅射设备取代PTH，达到PTH不再消耗水的目的；Inthefuture未来展望We are still considering 我们仍然在17SheettoSheetFPCVCP片对片VCPSheet to Sheet FPC VCP 片对片VC18RolltoRollVCP卷对卷VCPRoll to Roll VCP 卷对卷VCP19RigidBoardVCP硬板VCPRigid Board VCP 硬板VCP20