注塑产品模具可行性分析(DFM)课件

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S401 Rear Frame DFMCAD version number:95_23335_A01S401RearFrameDFMCADversio0Product information产品尺寸产品尺寸 Product size:311.06*935.6*62.4Productinformation产品尺寸Produc1Cavity and core ImpressionCavityCoreCavityandcoreImpressionCavi2Tool informationNeedyourinputandcorrectiontobelowinformation:ToolinformationNeedyourinpu3ShrinkageNotes:above shrinkage is estimated according to our understanding,pls correct it if there is any risk of getting right dimensionYX?ShrinkageNotes:aboveshrinkag4Gate layout三点位置针阀式热嘴转搭底进胶3 point valve gates turn to edge gateGatelayout三点位置针阀式热嘴转搭底进胶3po5Part LayoutTooltopNotes:thisisveryroughlayout,butitisaUsefulguidanceforourtooldesigner.NeedtoshowpartlayouttoavoidcustomermisunderstoodourproposalPartLayoutTooltopNotes:this6大家应该也有点累了,稍作休息大家有疑问的,可以询问和交流大家有疑问的,可以询问和交流大家有疑问的,可以询问和交流大家有疑问的,可以询问和交流7大家应该也有点累了,稍作休息大家有疑问的,可以询问和交流7出模方向DemoldingdirectionBenchmark Location客户确认所有安装孔都是一个方向出模方向DemoldingdirectionBench8Parting line P/LINEP/LINENotes:please advice any concern on propose parting line.CorePLCavity 蓝色为PL线BluelineisPLline.PartinglineP/LINENotes:ple9P/LINEP/LINENotes:please advice any concern on propose parting line.CavityPLCore Parting line 蓝色为PL线BluelineisPLline.目前没有插穿角度,为简化分型面,此处做5以上插穿(左右两侧)Thispositiondonothaveshutoffangle.ForTosimplifythepartingline,wesuggestmake5degreeshutoffshutoffangle.(Bothsidearethesame)确认是否能更改(客户不能理解此处具体意思);客户回复分型线有问题,都是放在最下面的,不会出现插穿面,乐新下来根据客户意见重新分析参考S301P/LINENotes:pleaseadvicean10Parting line P/LINEP/LINENotes:please advice any concern on propose parting line.此处建议做3度左右减胶拔模,模具上需插穿Wesuggestreduceplastictoincreasethedraftangleto3degree.PartinglineP/LINENotes:ple11Parting line P/LINEP/LINENotes:please advice any concern on propose parting line.蓝色为PL线PLlinePartinglineP/LINENotes:ple12Insert lines of Cavity sideNotes:please advice any concern on propose parting line.P/LINEP/LINE前模镶件结构如示Cavitysidemaininsertslayout软硬模前模镶件分型一样软硬模前模镶件分型一样 Soft tool and Hard tool are the sameInsert1Insert2Insert3此区域要做成整块,要装配帘布,不能有分型线InsertlinesofCavitysideNo13Insert lines of Core sideP/LINEP/LINE后模镶件结构如示Cavitysidemaininsertslayout软硬模后模分软硬模后模分3件件Soft tool and Hard tool are the sameInsert1Insert2Insert3InsertlinesofCoresideP/LI14Core Lifter&SliderNotes:please advice any concern on witness line form by lifter.后模行位1和2(左右两侧)Coresideslider1,2andsliderinsertline(bothsidearethesame)倒扣问题,PPT说明不清楚,乐新重新更新CoreLifter&SliderNotes:ple15Core Lifter&SliderNotes:please advice any concern on witness line form by lifter.后模行位3Coresideslider3positionandsliderinsertlines乐新重新更新PPT,需要客户确认的东西都要提出来是否需要客户确认,确认何种问题CoreLifter&SliderNotes:ple16Thickness Analysis(shrinkage/strength/sink mark)产品整体胶厚均匀OverallthepartthicknessevenThicknessAnalysis(shrinkage/17 Draft angle information Cavity CoresideCavityside前模此处位置倒扣,需修改Thesepositionhaveundercutneedtomodify产品周圈无出模斜度,建议减胶拔模出后模ThispositionaroundthePartsdonothavedemoldingdraftangle,needtomodify Part Issue one客户下来检查数据DraftangleinformationCavit18Draft Analysis information-Core sideCavitysideCoreside后模所有未拔模面建议减胶拔模1以上AttheCoreside,allthesesurfaceneedreduceplasticmakedraftanglemorethenonedegree.Part Issue two客户确认更改DraftAnalysisinformation-Cor19Cavity Lifter&SliderNotes:please advice any concern on witness line form by lifter.此处位置倒扣,为简化模具结构和生产稳定,建议修改。Undercutpositionneedtomodify建议修改成这种枕位可以成型的特征(左右两侧)Suggestmodifylikethis(botharethesame)Part Issue threePPT乐新更新得更详细,CavityLifter&SliderNotes:p200.65此处模具上做枕位封胶太薄,而且此处C角和R角会产生薄钢,建议取消,加宽枕位封胶位置2MM以上Thispositionisplastictoothin,thatwillleadtomoldsharpsteel.Wesuggestincreasethedistancemorethen2mm.Part Issue four帘布导向装置查看K4的数据,并反馈客户0.65此处模具上做枕位封胶太薄,而且此处C角和R角会产生薄21产品此处所有类似特征建议移动到0.5MM左右。避免后续生产披锋Suggestforthechainholdmoveto0.5mm.Toavoidflashinthemassproduction.Part Issue Five客户同意模具上调整,产品此处所有类似特征建议移动到0.5MM左右。避免后续生产披22产品此处位置倒扣,需像下侧特征开通Thesepositionhaveundercut,needmodifyasthispictures.Part Issue Six数据问题产品此处位置倒扣,需像下侧特征开通Thesepositi23Engraving Position layout晒字位置,需以最终模具图位置为准根据2D图纸EngravingPositionlayout晒字位置,24WeneedcosmeticspecificationtomakethisDetailedsurfacefinishing.Pleasehighlightit.Cavity cooling line layoutWeneedcosmeticspecification25WeneedcosmeticspecificationtomakethisDetailedsurfacefinishing.Pleasehighlightit.Core side cooling line layoutWeneedcosmeticspecification26WeneedcosmeticspecificationtomakethisDetailedsurfacefinishing.Pleasehighlightit.蓝色为顶针,具体位置以最终模具图为准Needaccordingtothefinalmold3DEjector pin position layout螺丝孔周围不能有顶针Weneedcosmeticspecification27
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