座椅安全和法规培训

Safety&Regulations TrainingQuality Group NanterreJanuary 5th.2010Technical perfection,automotive passion.2A not compliance of a Safety or Regulatory requirement could end on a Civil or Penal Procedure to Faurecia or individuals Safety&Regulations:What does it represent for you?Technical perfection,automotive passion.3Since beginningSignificative improvement between series Note:2&10是座椅滑道固定点数量Technical perfection,automotive passion.4Safety Product?Safety Characteristics or Safety products:Characteristic which is not related to regulations but whose non conformity or failure can affect safety of people being in the vehicle or nearby;affecting the proper operation and use of the vehicle,without informing the driver soon enough by means of a witness or an indicator.The identification of these characteristics on documents(drawings,part lists,control plans,etc.)must be indicated by the symbol Technical perfection,automotive passion.5SAFETY DEVICES:AIR BAG FUNCTIONFunction:-no ejection of parts,pieces of parts or particles,-no damage to elements.Commonly associated characteristics:-Fastening:torque,amount and amount of screws-riveting:number of rivets,-selection of raw materials,-dimensioning,-skin/plasctic weakening characteristics-air bag strap strength.NC Air Bag shotOK Air Bag shotTechnical perfection,automotive passion.6SAFETY DEVICES:AIR BAG FUNCTION SEATFunction:-no ejection of parts,pieces of parts or particles,-no damage to elements.Commonly associated characteristics:-selection of raw materials,-dimensioning,-skin/plasctic weakening characteristics-air bag strap strength.NOK Air Bag shotOK Air Bag shotTechnical perfection,automotive passion.Technical perfection,automotive passion.Technical perfection,automotive passion.9Overview Worldwide Automotive Regulations Interior FittingInterior FittingECE 21CEE 78/632 FMVSS 201-ADR 21CEE 74/60 Child restraints SystemsChild restraints SystemsECE 44-77/541/CEEFMVSS 213 Child restraints SystemsChild restraints SystemsanchorageanchorageECE 14-76/115/CEEFMVSS210-ADR 34Side CrashSide CrashECE 95FMVSS 214CEE 96/27ADR 72/00TS 11-4-1-14media:EUNCAP-USNCAP-AUSNCAP-JP-NHTSAFront crash Front crash FMVSS 208 CMVSS 208ECE94-CEE 96/79-ADR 69/00-ADR 73/00-TS 11-4-1-13Essai media:EUNCAP-USNCAP-AUSNCAP-JP-NHTSAFlammabilityFlammabilityFMVSS 302CEE 95/28ISO 3795Head restraintsHead restraintsECE17-ECE25FMVSS 20278/932/CEEADR22Strenght of Seats Strenght of Seats and their anchorages and their anchorages(including luggage test)(including luggage test)ECE1774/408/CEEFMVSS 207ADR3Safety belts&Safety belts&restraint systems restraint systems ECE1677/451/CEEFMVSS 209ADR24Safety belts Safety belts anchorage anchorage ECE1476/115/CEEFMVSS 210ADR5ElectromagneticElectromagneticcompatibility compatibility ECE1072/245/CEETechnical perfection,automotive passion.10Safety and Regulation characteristics:Identification(Drawing)Technical perfection,automotive passion.11What is behind these regulations?Technical perfection,automotive passion.12REGLEMENTATIONS ECE -ESSAIS DYNAMIQUES-Sources:A.LAPORTE R&D/IECE R 95Lateral CollisionECE R 94Frontal Collision into a 40%barrierECE R 44Restraining devices for child occopantsECE R25HeadrestsECE R 21Interior FittingsECE R 17Seats and their HeadrestsECE R 16Seat Belts&RestraintsECE R 14Seat Belt AnchorageECE R 10Electromagnetic CompatibilityTechnical perfection,automotive passion.13No Conformities that we could CreatelProcess Non-ConformitylThe process of assembly(or realization)is not respectedlProduct Non-ConformitylThe characteristics of the product are not respectedlTest conditions Non-ConformitylThe test procedures are not respectedlNon-Conformity due to a design weaknesslThe limits of our products are not well known(Generics)lThe failure process of our products are not well knownTechnical perfection,automotive passion.14ExampleslProcess Non-ConformitylThe process of assembly(or realization)is not respectedlAMS:l Description:Backrest angle reach 46 instead of 30 customer target during a high speed rear crashl Root cause:bad positioning of the welding line in the oblong holeTechnical perfection,automotive passion.15ExampleslProduct Non-ConformitylThe characteristics of the product are not respected and not clearly definedlAMS:l Description:Breaking of the locking hook of the A7 rear backrest during a luggage impactl Root cause:Non-Conformity of hook heat treatmentTechnical perfection,automotive passion.16ExampleslTest conditions Non-ConformitylThe test procedures are not respectedlAMS:l Description:Submarining of the dummy during a front crashl Root cause:The B-Pillar was not completely fixed on the sledTechnical perfection,automotive passion.17ExampleslNon-Conformity due to a design weaknesslThe limits of our products are not well knownlThe failure process of our products are not well knownlDevelopment issue:l Description:No respect of the backrest deflection during a high speed rear crashl Root cause:Peeling of the reclinerTechnical perfection,automotive passion.18Even though these tests are performed regularly,we must ensure that we master S/R characteristics in productionWhat could happen ifTechnical perfection,automotive passion.19How can we put these under control?Technical perfection,automotive passion.20Final customer needsCustomer needsPast problemsKey DimensionsKey FunctionsSuppliersJob instructionsDaily check sheetsPoka yoke checksSPCRespect of Control PlanOK1st piecePokaYokeSelf-InspectionFinalInspectionkey characteristicsP-FMEADrawingControl PlanGoodPartsBadPartsAction RulesRedBinsRework under ControlQRQCTechnical perfection,automotive passion.21Mandatory RulesTechnical perfection,automotive passion.22Mandatory RulesTechnical perfection,automotive passion.23Mandatory RulesTechnical perfection,automotive passion.24Mandatory RulesTechnical perfection,automotive passion.25Mandatory RulesTechnical perfection,automotive passion.26Mandatory RulesTechnical perfection,automotive passion.27Mandatory RulesTechnical perfection,automotive passion.28Mandatory RulesTechnical perfection,automotive passion.29How can quality tools help?WorkshopTechnical perfection,automotive passion.30S/R characteristic impacted/produced at this workstationSymboles S&R to be used depending on characteristicSafety and Regulation WorkstationS/R Worksation requirements:-Only trained operator,Level U validated by Quality responsible.-No changes on process/tooling without proper validation of product-Only conforming part can go to next workstation(watch capability,Poka Yok,)Technical perfection,automotive passion.31Safety and Regulation characteristics:Under control(Control Plan)Technical perfection,automotive passion.32 20 Questions of Control Plan in Special Audit Safety&RegulationResult level;5=very good,4=good,3=average,2=bad,1=very bad5.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.15.4.3.2.1Final control(or control atimportant process)20191817161514131211109876543212019181716151413121110987654321Do you periodically audit your suppliers to prevent quality concerns?Do you have file with periodical inspection report from supplier for this check result?Did you decide checking points with your suppliers?Do you have incoming parts inspection area in the plant?Do you have action plan for Top 5?Do you have pareto for PPM(even from the next process as customer)?How do you repair your parts?In this case,do you stop inventory?In this case,do you feed back to occurrence process?How do you distinguish scrap and repaire?In case of not OK,do you scrap or repair parts?Do you have check sheet for OK Start of Poka-yoke or test equipment?Do you have DCS for checking points records including tally sheet?How do you decide your checking points?Are frequency,responsible person and action in case of Not OK clear?How many checking points do you have?Is this working instruction(inspection instruction)coherent with control plan?Do you have working instructions(Inspection instruction)for this?ResultDo you have graph for dimension check result?Do you have OK first part?Check itemsDaily check sheets(DCS)Not OK parts controlCustomer feedbackIncomingparts control12345S/R red alert must be systematically followed by S/R special audit!Technical perfection,automotive passion.33Safety and Regulation characteristics follow up(FAU-S-DSG-3530)Every step has its importance!Technical perfection,automotive passion.Thank You!34