《品管常用英语教材》PPT课件.ppt

,品管常用英文EnglishwordsandexpressionsforQA,1.品管常用朮語2.常見不良項目3.藍圖英語4.連接器品質特性及功能測試5.其他專業詞匯,Content,一.品管類常用朮語,QCQualitycontrol品質管控/品檢員FQCFinalqualitycontrol最終品質管制/人員IPQCInprocessqualitycontrol制程品管/製程品檢員OQCOutputqualitycontrol出貨品質管制/人員IQCIncomingqualitycontrol進料品質管制人員TQC/TQMTotalqualitycontrol/management全面質量管理POCPassagequalitycontrol段檢人員QEQualityEngineer品質工程/品質工程師CSCustomerService客戶服務SQESupplierQualityengineer供應商品質工程師FAEFieldApplicationEngineer產品應用工程師QAQualityAssurance品質保證OQAOutgoingQualityAssurance出貨質量保證DQADesignQualityAssurance設計品質保證MQAManufactureQualityAssurance製造品質保證SSQASalesandserviceQualityAssurance銷售及服務品質保證,1.品管名稱類:,一.品管類常用朮語,2.品管運作類:AQLAcceptableQualityLevel允收品質水準S/SSamplesize抽樣檢驗樣本大小ACCAccept允收REJReject拒收CRICritical極嚴重的MAJMajor主要的MINMinor輕微的Q/R/SQuality/Reliability/Service品質/可靠度/服務QITQualityImprovementTeam品質改善小組L/NLotNumber批號ZDZeroDefect零缺陷FPIRFirstPieceInspectionReport首件檢查報告PPMPercentPerMillion百萬分之一FAIFirstarticleinspection新品首件檢查QCCQualityControlCircle品管圈CARCorrectiveActionReport矯正行動報告VDCSVendorDefectCorrectionSheet進料品質異常回饋單,一.品管類常用朮語,2.品管運作類:FARFailureAnalysisReport失效分析報告LRRLotRejectRate批退率OOBAOutofBoxAudit開箱檢驗ORTOngoingReliabilityTest實時信賴性測試QP/QTQualityPolicy/QualityTarget品質政策/品質目標MRBMaterialRejectBill退貨單DFRDefectFailureRate不良率8D/5CEightDiscipline8D報告/5C報告C/TCycleTime制程周期L/TLeadTime前置時間,Refertoattached8D/5Cformatfordetails:,3.品管手法類:,一.品管類常用朮語,一.品管類常用朮語,4.制程統計品管:SPCStatisticalProcessControl統計製程管制GR&RGaugeReproducibility&Repeatability量具再現性及重復性評估CPKCapabilityprocessindex製程能力參數FMEAFailuremodeleffectivenessanalysis失效模式分析MCAMeasurementCapabilityAnalysis量測系統能力分析MSAMeasurementSystemAnalysis量測系統分析BKMBestKnownMethod已知最佳方法RFCResponseFlowChecklist異常反應流程DPUDefectsperUnit單位缺點數COPQCostofPoorQuality低劣品質成本DOEDesignofExperiment實驗設計UCL/LCLUpper/LowerControlLimit管制上限/下限CPCapabilityofProcess製程精密度CACapabilityofAccuracy製程準確度,一.品管類常用朮語,4.制程統計品管:,一.品管類常用朮語,Refertoattachedfilefordetails:,4.制程統計品管:,一.品管類常用朮語,5.通用類:ECNEngineeringChangeNotice工程變更通知(供應商)ECREngineeringChangeRequest工程改動要求(客戶)PCNProcessChangeNotice工序改動通知PMPProductManagementPlan生產管制計劃SIPStandardInspectionProcedure製程檢驗標準程序SOPStandardOperationProcedure製造作業規範ISInspectionSpecification檢驗規範BOMBillofMaterial物料清單PSPackageSpecification包裝規範CPControlPlan控制計劃VMIVisualMechanicalInspection目視外觀檢驗AOIAutomaticOpticalInspection自動光學檢驗SPECSpecification規格DWGDrawing圖面DIMDimension尺寸DIADiameter直徑,一.品管類常用朮語,5.通用類:WDRWeeklyDeliveryRequirement周出貨需求MRPMaterialRequirementPlan物料需求計劃TPMTotalProductionmaintenance全面生產保養QANQualityAlertNotice品質異常通知BTOBuildToOrder按定單生產BTIBuildtoInventory按庫存生產BTNBuildtoNeed按客戶需求生產MTBFMeanTimeBetweenFailures平均無故障時間CRMCustomerRelationManagement客戶關係管理PDCAPlanDoCheckActionPDCA循環APQPAdvancedProductQualityPlanning先期產品質量策劃PPAPProductionPartApprovalProcess生產性零件批准程序COPCustomerOrientedProcess顧客導向過程MOPManagementOrientedProcess管理導向過程SPSupportProcess支持過程PMPredictiveMaintenance預知保養,一).成型零件:1.Blister(起泡):Bumpsordepressionsintheplasticcausedbyen-trappedairbubblesorplasticdeformation.2.chip(疤痕,霧狀):Areasofmissingmaterial.Theareaswillappeardullincolororuneven.3.Crack(裂紋):Seperationofplastictypicallyresultingfromanim-pactormanufacturingprocess.4.Crazing(微裂紋,碎裂):multiple,tinyclusteredcracksduetothestressexertedonthepartduringmanufacture.,二.常見不良,5.Discoloration(變色):Anychangefromtheoriginalcolorstandardinanylocalizedareawithadefinitebordernotduetosurfacefinish,grainsizestructureorgrainsize.6.Stain(污臟):Anysurfacediscolorationornoticeablesurfacemarkingwhichdetractsfromthedesiredfinish.7.Dragmark(拉傷):Clustersofscratchesfromplasticdraggingagainstmoldorothersurface.Somedragmarksareintentionalinanefforttobiastheparttoremainontheejectionsideofthetool.8.Flash(毛邊):Anexcessofmaterialatthemoldpartingline,edgesorcorners.Thisisnormallyverythinandflatprotrusionsofplasticalonganedgeofthepart.,二.常見不良,9.ForeignMaterial(異物):Particlesorcompoundsadheringtoorimbedd-edwithinthematerialsurface,notpresentbydesign.10.IncompleteMold,ShortShot(不飽模/短射):Dis-continuityofmaterialnotcalledforbydesigncausedbyincompletefillingofthemoldcavityduringinjection.11.MoldScratch(模具刮傷):Moldscratchescausedbyimperfectionsinthemold(repeatedlyidentifiedfromparttopart)willnotbeallowed.12.Scratch(刮傷/擦傷):Asurfaceimperfectionduetoabrasionthatre-movesachannelofmaterial.,二.常見不良,二.常見不良,二).衝壓零件1.Burr(毛刺):Amechanicallydisplacedmetal(excessmaterial)thatisstillattachedtoametallicpartnotcalledforbydesign.2.Camber(彎曲/扇形):Thecontactstriprotatedaroundanaxiswhichisverticaltothecontactcarrier.3.Twist(扭曲):Thecontactstriprotatedaroundanaxiswhichisparalleltotheedgeofthecontactcarrier.4.Warpage(翹曲):Thecontactstriprotatedaroundanaxiswhichisparalleltothecontactcarrierandverticaltotheedgeofthecontactcarrier.,品質類,三).其他項,二.常見不良,品質類,二.常見不良,三).其他項,三.藍圖常用英語,一.行業常用標準:1.ANSI:AmericanNationalstandardsInstitute美國國家標準學會2.EIA:ElectronicIndustryAssociation電子工業協會標準3.MIL-STD:Militarystandard軍用標準4.ISO:國際標準協會標準,二.常見圖面標註1.Straightness(真直度/直線度)2.Flatness(平面度)3.Perpendicularity(垂直度)4.TruePosition(位置度/正位度)5.Parallelism(平行度)6.ProfileofaSurface(面輪廓度)7.Symmetry(對稱度),1.Drawing圖面2.Revision版次3.Dimension尺寸4.Specification規格5.Tolerance公差6.Pitch間距7.Parenthesis圓括號8.Sharpcorners尖角9.Chamfer倒角10.Radius圓角11.Slot槽12.Pinholepin孔13.Throughhole通孔14.Blockedhole盲孔15.Smoothcurve光滑曲線16.Warpage翹曲度17.Flatness平面度,1.flash毛頭/毛邊2.Warpage翹曲變形3.ShortShot不飽模4.WeldLine/Partline結合線5.BurnMark燒焦/包風6.SinkMark縮水/收縮7.Discoloration變色8.Crack裂紋9.DragMark拉傷10.Bubble.汽泡11.Blister起泡12.Mismatch斷差13.Gate/Ejectionmarkprotrusion/depression澆口/頂針高出或下陷,三.藍圖常用英語:,1.Color顏色2.Black黑色3.White白色4.Ivory米黃色,象牙色5.Blue藍色6.LightBlue淺藍色7.Red紅色8.Pink粉紅色9.Orange橙色10.Green綠色11.Yellow黃色12.Brown褐色13.Purple紫色14.Gray灰色15.Colornatural自然色,1.MAX最大2.MIN最小3.Below低於4.Depression下陷5.Above高于6.Protrusion突起7.Greater大于8.Never從不,不允許Except允收,僅此,三.藍圖常用英語:,1.THECAVNO.ISLOCATEDAPPROXIMATELYASSHOWNWITHHEIGHTOF0.05MMMAXBELOWSURFACE.ANDTHETEXTHEIGHTISABOUT1.5MM.譯:模號大約位於如圖所示的位置,最深不能低於表面0.05mm,字高1.5mm.2.DIMENSIONINPARENTHESISAREFORREFERENCEONLY.譯:在圓括號內的尺寸僅供參考(參考尺寸).3.THESPCDIMENSIONSSHOULDBECHECKEDPER3PCS/CAV/2HRS.譯:SPC管制的尺寸要每個模號每2個小時檢測3PCS.4.THEDIFFERENTOFPINHOLESSPECBETWEENNYLON66ANDNYLON6TPLSSEEDETAILE.譯:尼龍PA66与尼龍PA6T之間的PIN孔規格的區別請參照表E.,三.藍圖常用英語:,四.連接器特性及功能測試,一).電氣特性(ElectricalCharacteristic),二).機械特性(MechanicalCharacteristic)1.ContactRetentionForce(端子保持力)2.Mating/UnmatingForce(整體插入/拔出力)3.ContactEngagement&SeparationForce(單點插入/拔出力)4.NormalForce(端子正向力)5.Durability(耐久性)三).耐環境特性(Environmentalcharacteristic)1.Vibration(振動測試)2.Humidity(耐濕性)3.Solderability(沾錫性)4.Porosity(鍍層針孔測試),四.連接器特性及功能測試,三).功能測試PunctureTest擊穿測試TemperatureRise:溫昇測試SaltSpray鹽霧試驗TensileStrength/ElongationTest抗拉/伸長率測試TorsionTest扭力測試HardnessTest硬度測試SolderJointReliabilityTest焊點可靠度測試Temperature/HumidityTest溫溼度測試Thermal/MechanicalShock熱衝擊/機械衝擊測試MixedFlowingGasTest工業氣體腐蝕測試GasTightTest氣密測試SolventResistance耐溶劑性測試ESDTest(Electric-staticDischarge)靜電測試,四.連接器特性及功能測試,五.其他專業詞匯,THANKS!,