汽车工业的可追溯性解决方案

Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,*,Click to add title,Click to add text,Click,Click,Click,RVSI Product Traceability Solutions for Automotive Industry汽车工业RVSI产品可追溯性解决方案,Table of Contents,Product Traceability in Automotive Industry,汽车工业的产品可追溯性,Data Matrix and Direct Part Marking(DPM),Data Matrix 码和 DPM码,RVSI Product Traceability Solutions,RVSI产品可追溯性解决方案,Case Studies,个案研究,Service&Support,服务和支持,Conclusions,小结,汽车工业内的问题,生产可追溯性需要:,“Spill”containment,Conduct product traceability during&after manufacture,管理产品加工过程和产品加工后的可追溯性,Minimize high recall cost,减少数额巨高的召回返厂维修的成本,Provide quality improvement channel,提供质量改进的渠道,Process optimization&control,过程控制和最佳化,Flexible manufacturing system,柔性加工系统,Track part geneology,零件缺陷追踪,Conduct defect tracking,缺陷行为追踪,Conduct assembly error proofing,装配错误行为证明,Co$t Impact of a Spill,At Supplier:,$25K to$500K,$Identify issue(s),$Identify affected product,$Scrap or rework,$Collateral damage,$Lost units,$Supplier rating,At Assembly Plant:,$250K to$1M,$Identify issue(s),$Identify affected vehicles,$Repair/Rework,$Collateral damage,$Lost units,$Supplier quality,At Customer:,$1M to$10M,$Adverse PR,$Customer relations,$Perceived quality image,$Identify affected vehicles,$Repair logistics,$Collateral damage,$JD Power,Source:A major automotive manufacturer in US,Flexible Manufacturing System柔性制造系统,Identification&tracking of automotive parts throughout manufacturing,汽车零部件制造过程辨认和跟踪,Different parts manufactured in the same production line,不同的零部件在同一条线上生产,Ensure that the right parts are matched to the corresponding parts,确保正确的零件装配到相应的零部件上,Otherwise,it results in production delays and expensive repairs,否则，将导致生产延迟和昂贵的维修费用,Traceability Requirement,Automotive OEMs,parts suppliers and technology vendors all work together to agree on common automotive industry rules for traceability:,汽车设备制造厂商、零部件供应商和工艺技术卖主一致达成了汽车工业可追溯性规则：,Barcode-shipping labels on containers and pallets,一维条型码包装箱和托盘上的的运输标签,2D code-parts marking and identification,二维矩阵码零件的标记和证明,Automotive Industry Action Group,recommends Direct Part Marking(DPM)and Data Matrix as industry standards for product traceability,汽车工业行动小组推荐DPM码和Date Matrix码作为产品可追溯性的工业标准,Barcode Limitation,一维条形码的局限,Automotive manufacturing and distribution was one of the earliest arenas for industrial bar code standardization,汽车的生产和供应是工业条码标准化的舞台之一,Do not support Direct Part Marking,不支持直接打刻,Limited marking space,especially in the area of electronic components,打刻的空间受到局限，特别是在电子部件领域,Printing labels that can fall off or deteriorate in harsh environments,印刷的标签在粗糙环境有可能会脱落或受到破坏,Temporary ID,not permanent identification for parts,临时的ID，不能永久证明零件,Low data storage,很低的数据记录量,Choice of 2D Codes,选择2D码,Data Matrix,is the first choice for Direct Part Marking(DPM),Data Matrix码是DPM（零件直接打刻）的首选,Only,Data Matrix,is typically suitable for dot peen-the most cost-effective DPM method in Automotive Industry,只有Data Matrix码是最典型也是最适合的针式点打刻方式汽车工业中最有成本效益的直接打刻技术。,QR Code,:Support some DPM,Poor ability on reading dot peen,QR 码支持一些DPM（零件直接打刻）,但在针式点打刻（,dot peen,）上的读写能力很差。,PDF417,:Analog encoding like barcode,Not support DPM,PDF417像一维码一样，不支持DPM（零件直接打刻）,MaxiCode,:Freight sortation and tracking,Not support DPM,MaxiCode,货物分类和跟踪，不支持DPM（零件直接打刻）,MaxiCode,Data Matrix,PDF-417,QR Code,2D Big Four,四大2D码,Why Data Matrix?为什么用Data Matrix？,2D Data Matrix Addresses conventional bar code limitations,2D Data Matrix 克服了传统条型码的局限性,Supports Direct Part Marking(DPM)-even rough metal surface,支持直接打刻（DPM）即使是粗糙的金属表面,Small size,high information density-up to 100X barcode,小的尺寸，高密度的信息是普通条码的100倍,Digital encoding,error correction-20%error correction rate,数据编译，数据纠正,-20%的数据纠错率,Permanent ID for parts-survive harsh industrial environments,永久的零件ID在苛刻的工业环境中得到应用,20%Low contrast-compared with 80%contrast barcode need,20%的低差异相比之下，普通条码要80的差异,information,information,information,OtherBenefitsofData MatrixData Matrix的,其,其他益,处,处,Data Matrixadvantages:Data Matrix,的,的优点,Readableinanyorientation,scaleable,在任何,方,方位任,何,何尺寸,均,均易读,SupportsanyInternationalLanguageEncoding,支持任,意,意一种,国,国际性,的,的语言,编,编码,Encode3116numeric or 2335alphanumeric charactersand or 1556bytesofbinary information,编译3116,个,个数字,字,字符或2335个带,文,文字和,数,数据的,字,字符，,也,也可以,编,编译1556,字,字节的,二,二进制,信,信息,Placedinpublic domain,nolicensefee,放在公,共,共领域,，,，不需,要,要许可,费,费,Wide adoption in manyindustriesworldwide,广,广泛被,全,全世界,的,的工业,企,企业使,用,用,Broadstandardization(AIAG,AIM,EIA,ISO,SEMI,ATA,),广泛的,标,标准化,2mm,Why,Direct,Part Marking?为,什,什么要,直,直接打,刻,刻？,Iftraceabilityisrequiredafterthe productisseparated fromits temporaryidentification,如果在,产,产品脱,离,离它的,临,临时标,识,识时需,要,要可追,溯,溯,Whenthepartcannotbemarkedwithbarcodelabelsortags,当零,件,件不,能,能条,码,码标,志,志或,标,标签,来,来作,标,标识,时,时,Ifthepartwillbesubjectedtoenvironmentalconditionsthatprecludetheuseofadd-onidentificationmeans,如果,零,零件,受,受环,境,境条,件,件的,影,影响,，,，不,能,能使,用,用附,加,加标,识,识的,方,方法,。,。,TheuseofDPMmethodsmaybemorecostefficientthanindividualitemlabels,使用DPM（,直,直接,打,打刻,）,）技,术,术将,比,比单,独,独的,标,标签,更,更具,成,成本,效,效益,Whenidentificationisrequ