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*,Product and Tooling Introduction,產品與模具資訊,Product and Tooling Introduction,產品與模具資訊,1,塑膠模具加工規格表,Plastic Mold Tooling Specification Sheet,客戶名稱,Customer,ESON,塑胶粒規格,Plastic Resin,PC+10%GF(SAMYANG-3025G10 BK),零件名稱,Part Name,S320DB1-1-MC-0413,產品單重,(,g),Part,weight,62g,模具形態,Mold type,二板模 (熱流道),模穴數,Cavity number,1*1Cavity,進膠方式,Gating,t,ype,熱流道,12,点,2.0,閥針式,gate,进胶,產品外觀規格,Product finish,1000#,產品尺寸,Part size(mm),731.4*434.3*12,(,平均肉厚,=1.51.8),收縮,率,Shrinkage,Ratio,X,:,0.003,Y,:,0.003,Z,:,0.003,模仁材料,Steel Spec,公模:,SKD61 HRC502,母模:,SKD61 HRC502,模具壽命,Tool life,300000PCS,滑塊(材質,數量),Slide(S,teel,No),斜銷(材質,數量),Angular pin,(S,teel,No),模具外型尺寸,(MM),Mold,size,1050*750,*850,定位環外徑,(MM),Locating ring,OD,150,噴嘴,R,(MM),Nozzle,R19,5.0,適用機臺噸位,Machine Tonnage,1050 T,製作日期,Date,2012.04.26,1塑膠模具加工規格表Plastic Mold Tooling,2,一、分型线分析,(P/L Line,analysis),CAVITY,分模線,CAVITY,CORE,CORE,CAVITY,CORE,成品外侧拆模线,请确认,2一、分型线分析(P/L Line analysis)CA,3,一、分型线分析,(P/L Line,analysis),分模線,CAVITY,CORE,CAVITY,CORE,CAVITY,CORE,成品外侧拆模线,请确认,3一、分型线分析(P/L Line analysis)分模,4,一、分型线分析,(P/L Line,analysis),分模線,CAVITY,CORE,成品内圈拆模线,请确认,4一、分型线分析(P/L Line analysis)分模,5,一、分型线分析,(P/L Line,analysis),分模線,同类圆孔拆模线,请确认,CAVITY,CORE,5一、分型线分析(P/L Line analysis)分模,6,一、分型线分析,(P/L Line,analysis),CO1,CO2,CO3,CO4,公模仁拆四块,请确认,6一、分型线分析(P/L Line analysis)CO,7,一、分型线分析,(P/L Line,analysis),互换入子拆线,螺丝正面锁,请确认,4.00,4.00,拆線位置毛邊允許,0.05mm20120512,7一、分型线分析(P/L Line analysis)互换,8,一、分型线分析,(P/L Line,analysis),4.00,4.00,互换入子拆线,螺丝正面锁,请确认,拆線位置毛邊允許,0.05mm20120512,8一、分型线分析(P/L Line analysis)4.,9,一、分型线分析,(P/L Line,analysis),2.00,4.00,互换入子拆线,螺丝正面锁,请确认,拆線位置毛邊允許,0.05mm20120512,9一、分型线分析(P/L Line analysis)2.,10,一、分型线分析,(P/L Line,analysis),4.00,2.00,互换入子拆线,螺丝正面锁,请确认,拆線位置毛邊允許,0.05mm20120512,10一、分型线分析(P/L Line analysis)4,11,一、分型线分析,(P/L Line,analysis),4.00,互换入子拆线,螺丝正面锁(左右对称),请确认,拆線位置毛邊允許,0.05mm20120512,11一、分型线分析(P/L Line analysis)4,12,一、分型线分析,(P/L Line,analysis),2.00,4.00,互换入子拆线,螺丝正面锁,请确认,拆線位置毛邊允許,0.05mm20120512,12一、分型线分析(P/L Line analysis)2,13,一、分型线分析,(P/L Line,analysis),4.00,2.00,互换入子拆线,螺丝正面锁,请确认,拆線位置毛邊允許,0.05mm20120512,13一、分型线分析(P/L Line analysis)4,14,二、进胶点分析(,Gate analysis,),12,点针阀式进胶,进点直径,2MM,G1,G2,G3,G4,G5,G6,G7,G8,G9,G10,G11,G12,14二、进胶点分析(Gate analysis)12点针阀式,15,二、进胶点分析(,Gate analysis,),G1 G4,进胶点产品增肉,0.46mm,,请确认,增肉只能往外增,Gate,可凹陷,0.5mm,以上,0512,15二、进胶点分析(Gate analysis)G1 G4进,16,二、进胶点分析(,Gate analysis,),G2 G3 G5 G6,进胶点产品凹入,0.3mm,直径,4mm,,请确认,16二、进胶点分析(Gate analysis)G2 G3,17,二、进胶点分析(,Gate analysis,),G11 G1,进胶点产品增肉,0.92mm,,请确认,增肉只能往外增,Gate,可凹陷,0.5mm,以上,0512,17二、进胶点分析(Gate analysis)G11 G1,18,二、进胶点分析(,Gate analysis,),G8 G9,进胶点产品增肉,0.82mm,,请确认,增肉只能往外增,Gate,可凹陷,0.5mm,以上,0512,18二、进胶点分析(Gate analysis)G8 G9进,19,二、进胶点分析(,Gate analysis,),G7 G10,进胶点产品增肉,0.42mm,,请确认,增肉只能往外增,Gate,可凹陷,0.5mm,以上,0512,19二、进胶点分析(Gate analysis)G7 G10,20,五、水路分析(,Cooling,analysis,),所有水路直径为,10mm,母模水路,具体以設計組立圖为准,请确认,!,B#1 IN,B#1 OUT,B#2 IN,B#2 OUT,B#3 IN,B#3 OUT,B#4 IN,B#4 OUT,B#5 IN,B#5 OUT,B#6 IN,B#6 OUT,B#7 IN,B#7 OUT,B#8 IN,B#8 OUT,B#9 IN,B#9 OUT,B#10 IN,B#10 OUT,B#11 IN,B#11 OUT,B#12 IN,B#12 OUT,B#13 IN,B#13 OUT,B#14 IN,B#14 OUT,20五、水路分析(Cooling analysis)所有,21,五、水路分析(,Cooling,analysis,),所有水路直径为,10mm,公模水路,具体以設計組立圖为准,请确认,!,B#1 IN,B#1 OUT,B#2 IN,B#2 OUT,B#3 IN,B#3 OUT,B#4 IN,B#4 OUT,21五、水路分析(Cooling analysis)所有,22,六、拔模分析(,draft analysis),CA,CO,此类型侧面往母模向减肉拔模,3,度,此类型侧面,往母模向,减肉拔模,1,度,请确认,拔,3D,給,RD,確認,22六、拔模分析(draft analysis)CACO此类,23,六、拔模分析(,draft analysis),此类型侧面,往公模向,减肉拔模,1,度,此类型侧面,往母模向,减肉拔模,3,度,侧面,往公模向,减肉拔模,2,度,(,左右对称),请确认,拔,3D,給,RD,確認,23六、拔模分析(draft analysis)此类型侧面往,24,六、拔模分析(,draft analysis),此类型侧面,往母模向,减肉拔模,3,度,请确认,拔,3D,給,RD,確認,24六、拔模分析(draft analysis)此类型侧面往,25,六、拔模分析(,draft analysis),此类型侧面,往公模向,减肉拔模,2,度,请确认,此类型侧面,往公模向,减肉拔模,1,度,请确认,拔,3D,給,RD,確認,25六、拔模分析(draft analysis)此类型侧面往,26,六、拔模分析(,draft analysis),此类型侧面,往公模向,减肉拔模,1,度,内框侧面,往公模向,减肉拔模,3,度,此类型侧面,往母模向,减肉拔模,5,度,此类型侧面,往母模向,减肉拔模,5,度,此类型侧面,往母模向,减肉拔模,3,度,外形侧壁减肉拔模后,壁厚偏薄,建议做加肉拔模,如上图,CA,CO,请确认,加膠拔,0.28mm,即,2,度,減膠拔,提供,3D,給,RD,確認,!,象田更改产品后待确认,26六、拔模分析(draft analysis)此类型侧面往,27,六、拔模分析(,draft analysis),CA,CO,顶针区域,产品预设,0.15,的偷肉,防止顶针产生披锋,影响装配。,象田更改产品后待确认,27六、拔模分析(draft analysis)CACO顶针,28,28,知识回顾,Knowledge Review,知识回顾Knowledge Review,
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