同色比项目介绍ppt课件

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2021/7/30,#,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2021/7/30,#,同色比项目介绍,同色比项目介绍,1,2,The CQ2 Plant was set up and put into production in 2012 and the installed production capacity is about 340k per year(270d*21h/d*60jph),standard production capacity 225k per year(250d*15h/d*60jph).,2012,年重庆二工厂建成并投产，年生产能力,34,万台（,270d*21h/d*60jph,），标准产能,22.5,万（,250d*15h/d*60jph,）,3,-Coat 1 bake(3C1B)high solid paint process for saving cost and reduce the VOC emission.,工艺采用,3C1B,高固体份紧凑性工艺,节约成本和降低,VOC,排放,.,Project Introduction,项目介绍,C 346,4,door,5door,and C520,3 primer ,12 basecoat color and 3 clear coat.,生产,C 346,4,门和,5,门 和,520,共 三种车型,3,个中涂 颜色,12,个色漆 和,3,个清漆 涂料,.,2The CQ2 Plant was set up and,Flow Chart,车体流向图,Two spray line,3 Buffer line and two sealer line,one sanding line ,two spray booth line will bring the block NO.down.,Flow Chart 车体流向图 Two spray,3,Block Paint down,同色比逐步减少,Block Paint down 同色比逐步减少,4,把电泳储备线先进先出功能修改成按照颜色排序和出车的功能,Modify the ED Buffer conveyor PLC and CCR program,From FIFO function change to color block function.,Modify Method,把电泳储备线先进先出功能修改成按照颜色排序和出车的功能Mo,5,电泳储备线改前,ED Buffer Modify Before,ED buffer line according FIFO(first in first out)mode,body random in the buffer line 1,2,4,5.random out from line 1,2,4,5.The paint block is reduced.,电泳储备线是进入储备是随机进入各,4,道，出车规则是按照先进先出的规则，颜色顺序被打乱,RFID reader,动画,电泳储备线改前 ED Buffer Modify Be,6,电泳储备线改后,After Modify ED Buffer,ED buffer line according same paint mode in and out,body according paint color into the buffer line ,one line only 1 or 2 color can enter the 1 buffer line.,车体进入电泳储备线,各道，是按照同色规则进入，出车是按照,1,个眼色或,2,个颜色的出车顺序出车,电泳储备线改后 After Modify ED Buff,7,面涂选色区储备线改前,CSS Modify Before,The Small color select station only 3 line,5 body positions per line,so only can store 3 colors,if more than 3 colors ,the can not according the block paint function running.,只有,15,个车位,3,条道的小颜色选择站,超过,3,个颜色就不能调色,.,面涂选色区储备线改前 CSS Modify Befor,8,电泳打磨选色区改后,CSS MODIFY After,车体进出储备线按照同色进同一道，出按照同色或间隔一个色出。,Body in/out buffer according block paint order,电泳打磨选色区改后CSS MODIFY After车体进出储,9,ED buffer,Outlet,inlet,2,3,Body data read from RFID reader send to PLC when body to the inlet roller bed,PLC according,FIFO rule,send the destination signal to the buffer line,1,Body data VIN,Body data,RFID Reader A,ED buffer,Outlet,Inlet,2,4,1,Body data,Body data read from RFID reader send to PLC when body to the inlet roller bed,PLC send body data to the CCR Server,Server according color,block rule,send the destination signal to PLC,PLC send the destination signal to the buffer line.,Body data VIN,RFID Reader A,FIFO Mode For the inlet/out by PLC control,车体进出储备采用,FIFO,模式，是输送,PLC,控制,Block Mode for the inlet/outlet by the CCR Server control,车体同色模式进出储备线采用中控服务器控制,ED Buffer Detail Modify Method,电泳储备改善点介绍,Modify the CCR Server and PLC Program from FIFO control mode changed to color block mode,通过修改中控室和输送的控制程序，把电泳储备线的进出车模式从先进先出模式改成按照颜色进出车的模式,Add client PC on the ED buffer line and EMU station for make rule and monitor the body information and recovery the faults.,在电泳储备和驼鸟毛擦站增加中控,ECOEMOS,的客服机电脑，方便设定颜色选择规则和监控设备运行情况以及故障复位。,3,）,No need full time worker,不需要专职人员,Add EMU client computer for make rule and monitor,ED bufferOutletinlet23Body dat,10,Set Inlet Rule In The CCR ECOEMOS Web,在中控软件,ECOEMOS,上设定车体入口规则,Set Inlet Rule In The CCR,11,Inlet rules for the buffer,入口规则设定界面,Storage line NO.,Set Color NO.,Inlet rules for the buffer入,12,TC 2,TC 1,UBS,PT,ED,ED OVEN,ED Buffer,Sealer line,TC CSS Buffer,ED sanding,ED Check,Add Web Monitoring Body Color From Paint In To Spraying booth,增加监控车体颜色界面（从喷涂入口到喷房）,Form Body shop,Body color information For easy make block rule,为设定,入口规则提供参考信息,TC 2TC 1 UBSPTEDED OVENED Bu,13,ED Buffer CSS Monitoring,电泳储备线的监控画面,ED Buffer CSS Monitoring电泳储备线,14,TC CSS Monitoring,面涂选色站监控画面,TC CSS Monitoring,15,Page,16,of,12,Emergencies Control Mode (HMI Set Mode),紧急控制模式,IF the CCR systems have faults,can change to PLC control by HMI Set Inlet and outlet rules,如果,CCR,系统出现问题，会切换到,PLC,控制模式，该规则由,HMI,来设定,HMI set inlet rule,在,HMI,上设定入口规则,HMI Set outlet rule,在,HMI,设定出口规则,Page 16 of 12 Emergencies C,16,Quality Improvement,质量改善,Increase the block painting ratio,Reducing the painting color change times ,reduce the painting contaminated dirt,defects.,同色喷涂提高,减少了换色次数,减少喷涂污染缺陷,.,3,Contaminated defect reduce 3/1000.,Quality Improvement 质量改善Incre,17,Manpower,人工,Block paint ratio,同色比,Remark,Semi_Auto,半自动,2,2.01,ED buffer and CSS,AUTO,自动,0,0,Manpower Reduction,人工减少,在,2014,安排人员 在电泳储备线和,CSS,颜色选择站半自动排序车体,.,在,2015,年通过项目全部改成自动控制,减少了,2,个操作者,/,班,.,Operator adjusting the body sequence in the ED buffer and CSS station,after the block painting project,all body sequence are auto control,no need the operator on the site.,同色比增加,减少了人工喷涂的换枪次数,平均每次换枪时间,5S,减少工人的劳动强度,.,Add blocking painting ratio,reduce the change spray gun times,about 5 s/time,0,9.04,Manpower 人工Block pai,18,VOC,排放减少和成本节约,VOC Emission Reduced,And Cost Save,7.03,1.6,6.07,VOC 排放减少和成本节约,19,投入节约对比,Investment/Save,1,）,Block paint from 2.01 increasing to 9.04 the s