现代模具设计技术发展与应用讲义课件

Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,*,Click to edit Master text styles,Second level,Third level,Fourth level,Click to edit Master title style,模具设计技术发展与应用现状,李志,Manager of Mold/Die Development Team,模具设计技术发展与应用现状,模具制造业发展现状和趋势,模具工业是支柱产业：汽车，电子，机械，家电，通讯,模具生产向精密，高质量，短交货期方向发展,模具工业东移，从日本，美国，欧洲向东南亚尤其中国转移,数字化设计和制造技术是提高产品质量，,缩短交货周期，提高竞争性重要保证,模具制造业发展现状和趋势模具工业是支柱产业：汽车，电子，机械,主要内容,模具设计技术发展与应用现状,1.,模具制造业发展现状和趋势,2.,模具,CAD/CAM,系统成功应用要素,3.,模具的数字化设计及制造,主要内容模具设计技术发展与应用现状,主要内容,3.,模具的数字化设计及制造,3.1,注塑模设计及制造过程的关键技术,塑料产品成型性,-CAE,塑料产品结构性,-CAA,模具设计和制造,导向技术,3.2,级进模设计及制造过程的关键技术,冲压模具数字化设计过程,级进模设计和制造,导向技术,3.3,汽车覆盖件模设计及制造过程的关键技术,汽车覆盖件数字化设计过程,汽车覆盖件产品成型性,-CAE,汽车覆盖件冲压工艺设计,汽车覆盖件结构设计,4.,结论,主要内容3.模具的数字化设计及制造,注塑模,级进模,汽车覆盖件模,注塑模级进模汽车覆盖件模,Technology Progression,Drawing Based Feature Based Process Based Knowledge Based,UserGroup DepartmentEnterprise,Data Mgmt Process Mgmt Collaboration Knowledge,88,74,95,99,02,Digital Drawings,Solids,Features,Visualization,Master Model,Digital Models,Auto threads,Aero threads,Consumer Products,Machinery,Digital,Processes,Process Wizards,Optimization,Rule based modeling,WAVE,Predictive Engineering,Pervasive knowledge,KBE language,Knowledge checkers,Expert applications,Automation,Knowledge Management,File-based data,management,Vaulting,Application,Encapsulation,Product Structure,Management,Configuration,Management,Change mgmt,Security,CAx Integrations,ERP/MRP,Integrations,Variant,Management,Visualization,Multi-Site,RDV,Technology ProgressionDrawing,模具,CAD/CAM,系统成功应用要素,通用,CAD/CAM System,Huge assembly,Feature based,Freeform surface,Knowledge based,模具过程导向,Automation,Association,Flexibility,Easy to use,用户部门,Training,Standardization,Customization,Designer experience,模具CAD/CAM 系统成功应用要素通用CAD/CAM Sy,Total Product Engineering,Knowledge Driven Automation,Knowledge Automation,unique capability blends the power of KBE with utility of high-end mechanical CAD,Process Wizards,Process Wizards,Advisors,Checkers,Quality&Validation Tools,Injection Mold Design/Manufacturing Process,Total Product EngineeringKnowl,注塑模设计过程及相关技术,产品设计,（面向制造设计）,模具设计和制造,过程导向,复杂分模,设计修改,产品成型性 产品结构性,注塑模设计过程及相关技术产品设计模具设计和制造产品成型性 产,产品成型性,CAE,注塑充模流动、保压模拟,注塑冷却模拟,注塑应力分析和翘曲模拟,产品成型性 CAE注塑充模流动、保压模拟,CAE,产品,Moldflow,HUST flow,CAE 产品Moldflow,产品结构性,分模线及死角,Moldability Check,Find parting lines,Find cavity&core faces,Simulating cavity&core split,Find undercuts,Find vertical and small draft faces,Find crossover faces which to be split,Find openings which to be shut off,产品结构性 分模线及死角Moldability Chec,产品结构性型腔面定义,Color parting region,Find all cavity/core region,Region faces can be re-assigned by users,产品结构性型腔面定义Color parting r,Product Design Advisor,Validate Part surfaces for:,Positive&Negative Faces,Vertical Faces,Undercut areas,Draft angles,Automatic parting line generation,Combine region/parting line definition,Benefits,Validation for Manufacturability,Simplify Parting by use of color assignment in downstream modules,Handle very complex parting easily,Find and color cavity/core regions,Face draft analysis,Split faces,Provide Model/Face&Sharp corner information,Volume/sheet boundary information,Examines plastic part geometry for manufacturability,Product Design AdvisorValidate,产品结构性厚度分析,Identification of thick areas that could form defects in the casting process,产品结构性厚度分析Identification of,产品结构性厚度分析,Show minimum thickness area and value,产品结构性厚度分析Show minimum thic,Improved,efficiency,is achieved through,streamlined workflows,created by,The,understanding,of specific detailed processes,Guiding,users through these processes,Linking complex operations into,automated sequences,Process Wizards-Embedded Industry Knowledge,Prepackaged vertical solutions that provide expert guidance through industry-leading standard practices,模具设计和制造,导向技术,Improved efficiency is achieve,integrated design environment,Project guidance and Automatic assembly build,Family mold support,Mold Coordinate System set up,Shrinkage,Workpiece,Layout,Mold Tools,Automated Parting functionality,Mold Base Catalogs,Standard Parts Catalogs,Ejector pin post processing,Sliders and lifters,Sub-insert design,Gate design,Runner design,Cooling design,Electrode design,MoldTrim,Pocketing,BOM,Automated drafting,Casting Process Assistant,View Manager,integrated design environmentS,Whats the value of Mold Wizard?,productivity gains,in Mold Design of 2-to-1 to 10-to-1 through:,process automation,advanced tools for parting,libraries for molds and standard components.,Time to market:,Start mold design while part is still being altered through:,associativity between Part and mold design.,Swap model,Inconsistent design processes are solved by:,providing a standardized,but still fully customizable design process.,Whats the value of Mold Wizar,0,Months,Concept,Engineering,Field,TIME,Why?,Its all about productivity!,Create it faster,Change it faster,INNOVATION SPEED COST QUALITY,Do it right the first time.,Focused solutions provide extraordinary gains in specific produc