精益制造与供应链集成分析课件

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,0,15 十一月 2024,1,精益制造与供应链集成分析,Overview,Historical Perspective,Industry Consolidation,View from OEMs,Current trends,DoD&R&D Budgets remain flat,Employment,Future Technology Trends,The power of the internet,Resources,Summary and Ultimate Goal,Q&A,Historical PerspectiveIndustry Consolidations&Mergers,Continues at a Lessor Pace,Mid 80s to mid 90s 37 became 4,Mid 90s to present noticeable increase in M&A activity within supply chains,As the Consolidation Continues Primes&OEMs Have new Challenges,Not all suppliers possess resources and capabilities to,undertake major improvements,(six sigma,lean manufacturing,continuous improvement),Not all suppliers have ability to,attract&retain high caliber people,who understand process control(CpK&6 Sigma),Demographics,the aging work force creates“Knowledge Management”challenges,Effective Communication,links between sub-tier suppliers and end users become increasingly important,Early involvement,in the design&development phases,and teaming“beyond”the shop floor become more crucial,Current Trends,Defense budget will grow at about 4%,with ammunition and aircraft leading the increase,R&D Budgets will remain flat forcing more Prime/Supplier collaboration,Supplier consolidation will continue as a result of mergers,As primes shift to“lean”practices,suppliers will be asked to manufacture more major sub-assemblies and less piece parts,Current Trends,Continued,OEMs will continue to out source manufacturing,JIT deliveries in support of POU demand will become more prevalent in order to reduce inventory and carrying costs,OEMs will shift to“assemble,test,and ship”model,Suppliers and customers will team“beyond”the shop floor to design and develop next generation products using the Internet to create Virtual Product Design and Innovation,DoD Procurement Growing at 4%,($Mil),Aerospace R&D Funding Remains Flat,Less R&D will create more collaboration between primes and suppliers,Aerospace is Important to the US,Accounts for Majority of Exports,$Billion,Data Source:California Employment Development Department.,Employment In Southern California,Importance to the State of California,Excludes services estimates based on SIC code information&coverage compensation.Includes all industry segments,both product-and service-oriented.Approximately 138,000 jobs in primary A&D SIC codes,plus an estimated 50,000 jobs for“mixed suppliers”that serve multiple industries in addition to A&D.,Aerospace is 2nd Largest Employer,1996($Million),Southern California Payrolls,By Industry,Entertainment,Lean Migration Throughout the Supply Chain,Economics are forcing OEMs(Primes)to adopted“lean”as an enabling technology to reduce manufacturing costs and eliminate waste,Tier one suppliers are well on their way to implementing lean based in part on encouragement from their customers,“Sub-Tier”suppliers still resist implementation of lean without a“Business Case”and payback analysis(ROI),The Aerospace Supply Chain Needs to Accelerate the Shift to“World Class”Status,Phase I,Approved Supplier,Capacity planning,Scheduling systems,Quality systems,Computerized information,systems,Internal assessments,Phase II,Preferred Supplier,Lean manufacturing,Advanced quality systems,Electronic commerce,Strategic planning,Phase III,Strategic Partners,Integrated customer teams,Total quality,Sub-contractor teams,Functional procurement specifications,“Best practices”,Lean Manufacturing,Virtual Product Development,E-Enabled transactions,World Class,The New Realities,Primes(OEMs)will continue to“out source”at an increased pace,More emphasis will be placed on“sub-assembly”a higher(BOM)level,Primes will focus on“engineering&design excellence”not on manufacturing,Primes will use the Internet to improve design,cost,schedule,quality and planning synergies,A good starting point,Hosted by:,Will impact up to 37,000 suppliers.,Hundreds of Airlines,Total combined procurement outlay of$71 billion,92%,99%,41%,Projected Business-to-Business E-Commerce Transactions,Organizations are increasingly turning to the internet to source indirect goods and services-those goods and services which are not a part of cost of goods sold.This typically includes such items as office supplies,travel,temporary services and desktop computers.,C|M|T|C,800)300-CMTC,Los Angeles,Orange County,Inland Empire,Greater Sacramento,San Fernando Valley/San Gabriel Valley San Joaquin Valley,Ventura/Santa Barbara,4-Year Est.Growth,Current Est.$7 Tril.By 2004,General Electric&E-Commerce,Jack Welch,CEO,“This company,like every company in the world today,is in the midst of the biggest,most transformational revolution in the past century,brought on by the Internet.”,“Where does the Internet rank in priority?Its number ONE,TWO,THREE and FOUR.”,OEMs&Primes want“World Class”suppliers,Some Technology Facts,IBM,“Bandwith”will leapfrog,Grew by a factor of 10 X over the past 15 years,Will grow by a factor of 150 X over the next 15 years,In 1995,1 Tera Flop compute