生产部5月份月度工作汇报

,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,单击此处编辑母版标题样式,*,无锡,绿缘,生产部,Production,Wuxi Lvyuan Automotive Parts Co.,Ltd.,1,生产部月度工作汇报,Monthy reports on the work,生产计划完成率,劳动生产率,一次生产合格率,在制品金额,设备利用率,设备完好率,工装模具完好率,生产安全及安全技改,人员流动率,能耗,持 续 改 进,持 续 改 进,2,生产计划完成率,Production plan completion rate,甲班,乙班,平均,增长率,2013,年,02,月份,96.90%,97.51%,97.20%,-0.18%,2013,年,03,月份,97.25%,97.65%,97.41%,0.21%,2013,年,04,月份,98.13%,97.90%,98.01%,0.6%,2013,年,05,月份,97.14%,93.84%,95.3%,-2.71%,3,生产计划完成率,Production plan completion rate,Your Text Here,Your Text Here,Your Text Here,Your Text Here,4,生产计划完成率,1,Production,plan completion rate,完成率低于,97%,的原因,日期,班别,员工,机台,产品,完成率,原因分析,5.2,乙,钱涛,A02,701320E,18%,模具喷砂修机,钱涛,A07,701320B,58%,模具喷砂,5.4,乙,娄伟,A02,701320E,83.35%,产品歪头胶料不好,甲,吕文平,A02,701320E,69.72%,产品歪头调试,5.6,乙,营小旁,A06,708090,81.33%,修模具,1.25,小时,刘莹,B04,50795,91.67%,维修设备,1,小时,甲,吴学林,A05,701320G,65.15%,喷砂保温,4,小时,5.7,乙,赵丕贵,A03,701320D,95.65%,新手做清理模具,0.5,小时,5.8,甲,陆信 生,A07,701320B,80.65%,喷砂保温,2.3,小时,邓金旗,B03,686820E,47%,胶料份量不足停机,5.10,甲,李永奇,A02,701320E,68.33%,胶料不好歪头,5,生产计划完成率,2,Production plan completion rate,完成率低于,97%,的原因,日期,班别,员工,机台,产品,完成率,原因分析,5.11,甲,李永奇,A03,701320D,91.3%,真空不好修理,1H,5.11,乙,刘海燕,A01,025578B,44%,停电,7H,5.13,乙,喻得田,A04,701320A,60.56%,模具喷砂,5H,杨淑丽,B05,586A,87.5%,胶料做完停机,1.5H,刘莹,B08,56JA,72%,修理模具定位销,3H,5.14,乙,营小旁,A03,701320D,86.95%,停电加温,0.5H,5.16,营小旁,A03,701320D,72.46%,模具喷砂,3H,5.17,乙,刘莹,B03,7200,43%,停机等料,5H,甲,李永奇,A03,701320D,88%,身体不适休息,1.5H,5.18,乙,刘海燕,A06,870820,45%,无铁件,4H,6,生产计划完成率,3,Production plan completion rate,日期,班别,员工,机台,产品,完成率,原因分析,5.18,甲,王万虎,A06,870820,83%,等铁件,1.5H,5.20,乙,营小旁,A03,701320D,27%,机器掉压停机,8H,5.21,甲,王万虎,A06,974781,42.86%,换模具加温,5.23,乙,赵丕贵,A06,974781,44%,无铁件停机,9H,甲,赵秀蓉,B02,686550,58%,加热试模,5H,5.24,甲,李金凤,A06,870820,76%,换模保温,4H,5.25,乙,蔡存敬,A05,701320G,42.4%,无压力模具打不开停机,8H,5.27,甲,吴学林,A06,871220,70.52%,没内芯停机,4H,5.29,乙,刘莹,B03,235,51%,修模具,8H,5.31,甲,申恕红,B01,686550,92.5%,模具加温,1H,完成率低于,97%,的原因,7,生产计划完成率,4,Production plan completion rate,其他：培训、打扫卫生、停电等原因。,计划完成低于,97%,的原因统计,设备原因,模具喷砂,工艺,无铁件,其他,总数,影响时间,/,小时,83,92,22,50,87,334,百分比,/%,24.85%,27.54%,6.5%,14.97%,26.05%,100%,8,劳动生产率,Labour productivity,年份,.,月份,2013.01,2013.02,2013.03,2013.4,2013.5,产值,/,元,3200000,3665867,2700000,3460000,2640000,用工,/,（人*时）,6124,5278,9144,6384,5808,劳动生产率,元,/,（人*时）,522.5,694.56,295.27,541.98,454.78,9,一次生产合格率,Once qualified rate of production,1,、,2013.03,月份一次合格率为,98.58%,；,2,、,2013.04,月份一次合格率为,98.61%,3,、,2013.05,月份一次合格率为,98.57%,10,一次生产合格率,Once qualified rate of production,产品,总数,次品,次品率,产品,总数,次品,次品率,61991,2464,266,10.8%,025720D,3192,47,1.47%,718540,304,38,12.5%,缓冲垫,8532,118,1.38%,722130,264,19,7.2%,73001,22736,286,1.26%,58959,8058,362,4.49%,145,3600,47,1.31%,173A,7072,290,4.1%,586A,191000,2032,1.06%,7200,31500,1366,4.34%,56JA,1784,57,3.2%,50795,37872,1209,3.19%,686550,72100,2180,3.02%,235,21240,498,2.34%,686820,8592,149,1.73%,686820E,8960,136,1.52%,11,一次生产合格率,Once qualified rate of production,产品,总数,次品,比率,现象统计,主要原因,已采取对策,实施效果,61991,2464,266,10.80%,缺料,266,胶料摆放困难,已让员工剪成小条摆放,略有成效但耗时太长模具易冷最好根据模具型腔进行开料,718540,304,38,12.5%,缺料,23,气泡,9,熟料,6,气泡为温度高,缺料为试模时产生,调低温度。,已解决气泡,722130,264,19,7.2%,夹皮,13,脱胶,2,熟料,3,打磨坏,1,试生产温度高,调低硫化温度,已解决夹皮问题,58959,8058,363,4.49%,缺料,363,胶料份量不足,目前未生产,173A,7072,290,4.1%,产品流痕,290,塑料粒子不好工艺不好模具不好,调整工艺，换供应商,未见成效下一步修理模具,7200,31500,1366,4.34%,气泡烂肉,1366,模具结构问题,调整压力调整排气调整机器平整度,未见成效，下一步换成,300T,压机并改预成型方案,56JA,1784,57,3.2%,开裂,38,烂肉,13,欠硫,4,熟料,2,回料生产强度低,降低工艺温度增加排气次数,有成效，下一步加流动助剂以增加胶料流动性加,CTP,防止焦烧,50795,37872,1209,3.19%,缺料,1033,烂肉,42,欠硫,72,设备故障,72,成型工艺不好胶料宽度不均,调整刀与口模距离,25mm,，继续跟踪,目前未生产,686550,72100,2180,3.02%,缺料,1874,烂肉,306,模具挤头与料缸配合不好跑料焦烧时间短也是缺料的原因之一,胶料焦烧时间略短改为普通硫磺硫化体系硫化时间,1,分,40,秒（,160,度）左右,未能解决，下一步调整配方延长胶料的焦烧时间,235,21240,498,2.34%,缺料,34,拉坏,233,熟料,230,模具开模距离短不好清理，拉坏为模具刀口不好修剪不当造成,调整开模距离以便于清理橡胶废边，指导员工修剪以减少修剪坏的产品,基本解决熟料问题，部分解决撕边拉坏，下一步修理模具刀口,686820,8592,149,1.73%,缺料,110,顶坏,13,烂肉,10,停电坏,16,胶料份量不对,正和天纳克协商加料,继续跟踪,025720D,3192,47,1.47%,熟料,30,撕裂,3,烂肉,14,新手操作模具未清理干净操作时间长,培训操作工，并在工艺允许范围内适当降低温度,目前未生产,145,3600,47,1.31%,缺料顶坏,47,模具结构问题导致缺料，顶出工装问题,让操作工在产品顶出前先清理产品受力面周围的橡胶废边便于顶出,有成效，顶坏现象减少，下一步跟技术部协商修理模具,12,在制品金额,WIP value,1,、,2013.02,月份在制品金额为,357882,元；,2,、,2013.03,月份在制品金额为,750369,元；,3,、,2013.04,月份在制品金额为,404257,元；,4,、,2013.05,月份在制品金额为,864120,元。,13,在制品金额,WIP value,序号,产品型号,在制品金额,/,元,所占比例,序号,产品型号,在制品金额,/,元,所占比例,1,701320,649372,75.15%,14,686550,2291,0.26%,2,974781,20525,2.38%,15,3,602700,17630,2.04%,16,4,025578B,17070,1.98%,17,5,708090,12359,1.43%,18,6,867912,8188,0.95%,19,7,235,6047,0.7%,20,8,870820,5263,0.61%,21,9,173A,3631,0.42%,22,10,718540,3533,0.41%,11,025578A,3273,0.37%,12,864230,2845,0.32%,13,722130,2812,0.32%,14,设备利用率,-,注射机,Rate of equipment utilization,机台,A01,A02,A03,A04,A05,A06,A07,平均,利用率,81.48%,82.36%,90.38%,100%,83.57%,64.81%,100%,86%,15,设备利用率,-,模压机,Rate of equipment utilization,机台,B01,B02,B03,B04,B05,B06,B07,B08,平均,利用率,%,7,16.67,61.11,33.33,35.19,9.26,10.17,49.85,27.82,16,设备利用率,-,平均,Rate of equipment utilization,1,、,2013.01,月份机台平均利用率为,75.86%,；,2,、,2013.02,月份机台平均利用率为,58.74%,；,3,、,2013.03,月份机台平均利用率为,70.53%,。,4,、,2013.04,月份机台平均利用率为,69.89%,。,5,、,2013.05,月份机台平均利用率为,56.91%,1