2014表面处理年报140107

按一下以編輯母片標題樣式,按一下以編輯母片,第二層,第三層,第四層,第五層,*,*,HY Tech. Development,201,4,HY,Technology Development,Co., Ltd.,201,4,Annual Plan,plating,1,内 容,组织架构,2013,年,主要贡献或成就,2013,年,主要问题,2014,年年度计划,资本支出,成本降低,自动化专案,物料耗用,环境改善,2014,年,KPI,2014,年工作计划,2,副 理,王秋旭,副 总,光亮锡滚镀,哑光镀锡滚镀,领 班,陆广兰,光亮镍滚镀,哑光镀锡挂镀,领 班,居文娟,引 直,领 班,蒋国萍,计,划,61,现,有,58,空,缺,3,版,次,1,生效日,2014/1/2,制表：,王永凤,审核：,王秋旭,批准：,3/3,22/22,22/19,12/12,61/58,/,表示,计划,/,现有,人,数,光亮银滚镀,镀银线、物控,领 班,王永凤,统计、系统,刘 颖,1/1,表面处理,组织架构图,3,2013,年,主要贡献或成就,4,一、节能降耗,回收废锡板、锡渣、电解板、导电物上的废锡烧成锡板,6377.83 kg*150,元,/kg ,计,RMB: 956,674.5,元；,完成了镀银线、镀镍、滚镀银及挂镀等一系列部门成本降低专案全年共节约成本计,RMB,：,520,869.4,元,(,详下表,1-1),；,收集并卖出废镀液、硫酸铜 、硝酸哑锡、计,RMB: 18,205,元（同时减少了相应的污水处理）；,滚镀锡冰水机之冷却水请维护加装浮球阀，减少纯水浪费及污水处理预计每年可节约,RMB:3,000,元；,将原滚镀与挂镀前处理用水泵各自控制改为统一控制（合二为一），预计每年可节约,RMB,：,1,800,元。,三、环境改善,挂镀,1#,自动线、,SMA,、外检、镀镍、镀铜区域重新规划。,二、品质改善,1.,桥堆塑封体印字油斑以及电镀引线酸斑已得到有效控制；,2.,二极管变色，经查主因为后固化烘箱问题，已基本解决；,3.,针对,TO-277,残胶去除：技术跟踪改善流程，现喷砂后外检残胶控制,3,左右，已可量产；,4.,针对,HA,矩阵式,DB,桥残胶不能一次去干净，经与厂家沟通及维护配合改善水刀机，已能一次去干净，效率提升,200%,，同 时也降低了变形机率；同样电镀流程则由原计划加时,30,分钟改为加电流：由,300A,加至,600A,为,HY,矩阵式,ABS,等打好基础。,2013,年,主要贡献或成就,5,1-1 2013,表面处理主要原材料实际成本与理论成本差额,2013,年,主要贡献或成就,6,月份,JAN,FEB,MAR,APR,MAY,JUN,JUL,AUG,SEP,OCT,NOV,DEC,AVG.,哑光挂镀锡,94.60%,77.56%,75.41%,77.70%,73.54%,72.36%,79.38%,71.51%,82.82%,81.29%,76.35%,76.69%,78.27,%,滚镀镍,30.49%,32.94%,39.01%,28.81%,38.73%,44.98%,17.42%,55.76%,27.77%,17.46%,35.83%,11.59%,31.73,%,光亮滚镀锡,77.37%,61.91%,75.72%,78.56%,77.54%,66.34%,68.65%,70.37%,63.51%,76.32%,70.56%,55.01%,70.16,%,哑光滚镀锡,57.19%,38.15%,38.85%,52.38%,47.39%,30.89%,29.49%,32.46%,30.43%,38.15%,32.51%,34.92%,38.57,%,滚镀银,56.30%,42.13%,47.53%,18.53%,39.01%,39.74%,47.84%,56.27%,45.77%,44.27%,46.24%,42.38%,43.83,%,镀银线,15.67%,15.31%,24.12%,56.88%,20.77%,26.64%,5.70%,10.99%,19.54%,18.55%,23.74%,26.26%,22.01,%,2013,平均,55.27%,44.67%,50.11%,52.14%,49.50%,46.82%,41.41,49.55%,44.97%,46.01%,47.54%,41.14%,47.43,%,2012,平均,52.50%,55.50%,65.11%,58.44%,65.99%,45.30%,53.08%,51.20%,43.09%,53.44%,48.54%,42.20%,52.87%,四、产能利用率,2013,年,主要贡献或成就,7,五、生产量统计,日期,镀银线,(KG),镀锡二极管（,K),镀锡单体桥（,K),镀锡,SMA(K),镀锡框架桥,(k),镀镍、银端子,(k),镀银铜粒,(K),小计,EQ1A,2013,年,1,月,1331.70,31107.08,5935.90,17870.29,28614.95,699.30,22541.00,108100.22,918.30,2,月,891.70,18806.21,2628.28,10501.69,19150.19,410.00,9710.00,62098.07,459.16,3,月,2081.00,23653.80,3870.61,10986.64,22068.52,591.15,16566.00,79817.72,822.02,一季度,4304.40,73567.10,12434.79,39358.62,69833.66,1700.45,48817.00,250016.01,2199.49,4,月,4682.20,22126.83,3324.12,12426.47,21438.83,384.70,8232.50,72615.65,649.74,5,月,1708.90,27015.40,4974.66,13505.60,16306.20,599.00,15882.00,79991.76,737.08,6,月,1526.30,20341.24,4168.38,7616.32,17283.22,580.45,15847.50,67363.41,650.73,二季度,7917.40,69483.47,12467.16,33548.39,55028.26,1564.15,39962.00,219970.82,2037.55,7,月,451.40,19569.45,4950.72,8327.58,18671.97,204.30,22709.60,74885.02,746.90,8,月,1079.10,21413.75,5892.71,10331.16,22809.07,888.50,28310.00,90724.30,937.62,9,月,1459.60,12764.19,2651.39,8550.84,15704.09,196.54,15905.00,57231.65,736.85,三季度,2990.10,53747.39,13494.82,27209.58,57185.14,1289.34,66924.60,222840.97,2421.37,10,月,1481.00,19833.38,5280.19,8515.02,21036.00,196.00,18670.00,75011.58,763.81,11,月,1947.70,21507.94,5196.51,8565.90,23295.17,564.35,24346.00,85423.58,867.56,12,月,2080.10,17163.66,20738.25,6847.35,15700.02,0.00,17550.00,80079.38,729.56,四季度,5508.80,58504.98,31214.95,23928.27,60031.19,760.35,60566.00,240514.54,2360.93,与上季度比,184.23%,108.85%,231.31%,87.94%,104.98%,58.97%,90.50%,107.93%,97.50%,合,计,20720.70,255302.93,69611.72,124044.86,242078.24,5314.29,216269.60,933342.34,9019.34,2013,年,主要贡献或成就,8,5-1.EQ1A,折线图,2013,年,主要贡献或成就,9,2013,年,主要问题,10,一、,主要产品不良率,月份,GBJ,4GBJ,GBU,2GBJ,GBP,GBL,TO-220,DB,BXS,ABX,2,6A,3A,铜粒,镍端,12,平均,7.2,5.1,5.9,2.3,3.0,3.0,5.5,3.0,5.8,4.8,5.8,5.3,1.2,14.7,18.9,13,平均,5.3,4.4,5.4,2.4,3.6,1.6,3.7,2.0,5.4,2.8,3.0,1.2,0.8,0.2,2.5,13,年,5,月份有几张卡残胶批次性异常,2013,年,主要问题,11,二、主要问题（未完事项）,1.,外卖,CELL,成本降低（高层交办事项）未能结案；,2.,长兴料,KBL,与,100-T,塑封料,KBU,印字不良反反复复，解决不彻底，未能让,PD1,满意；,3.,滚镀锡锡含量（,Sn,2+,/Sn,4+,）居高不下，电压易升高，导致品质稳定性差。,2013,年,主要问题,12,三、,KPI,检讨,2013,年,主要问题,月份,Jan,Feb,Mar,Apr,May,Jun,Jul,Aug,Sept,Oct,Nov,Dec,T,otal,指标总数,8,8,6,6,6,6,6,6,6,6,6,6,76,达标数,5,5,6,6,6,6,5,5,6,6,5,6,67,未达标数,3,3,0,0,0,0,1,1,0,0,1,0,9,达成率,(%),63%,63%,100%,100%,100%,100%,83%,83%,100%,100%,83%,100%,88%,KPI,未达成原因分析,：,1. 1,月有,3,项未达成：主因是塑封变色（含去字材料）残胶、酸斑异常未能改善，返工率高；,2. 2,月也有,3,项未达成：主因是春节镀液活性不够，导致酸斑异常，还有就是镀银线机速不一致，影响镀层一致辞性导致成本增加；,3. 7,月有,1,项未达成：主因是车间温度高，材料易发生酸斑，还有就是锡含量高，导致品质不稳定；,4. 8,月,11,月各有,1,项未达成：主因是镀银线添加银粉的正常波动。,13,2014,年年度计划,14,一、,资本支出,部门,项目名称,类别,数量,Q1(RMB),Q2(RMB),Q3(RMB),Q4(RMB),合计,(RMB),表面处理,电动三轮车,环保安全,1,2,600,-,-,-,2,600,引直机,自动化制程改善,1,40,000,-,-,-,40,000,引直机,自动化制程改善,1,-,50,000,-,-,50,000,镀镍水洗改善槽,品质改善,1,10,000,-,-,-,10,000,水刀机降高度,环保安全,2,-,10,000,-,-,10,000,空调,环保安全,2,-,16,000,-,-,16,000,哑光滚镀自动化改造,自动化制程改善,1,-,-,50,000,-,50,000,引直机,自动化制程改善,1,-,-,-,50,000,50,000,合计,10,52,600,76,000,50,000,50,000,228,600,2014,年年度计划,15,二、成本降低,2014,年年度计划,16,四、物料耗用,三、自动化专案,1.,引直机的引进及推广，计划,Q1,先引进一台,KBP,引直机,预计引直工资可节约,2.45,元,/K,，视状况再引进,KBLKBU,的引直机；,2.,哑光滚镀锡,SMA,自动化改造，使品质更加稳定，让客户及,TS16949,稽核人员由现在的勉强接受升级到满意；,3.TT,系统：本部门从（,7,月前的）无,（,7,月上线且正常运行的）有,（,2014,年学习当工具）用。,五、环境改善,1.,引直打天花、装空调；,2.,利用节假日防腐例行修补；,3.,改善现有设备位置，充分利用好抽风改善环境，净化车间空气。,1.,主要原物料耗用控制在,KPI,指标内，预计全年比,13,年可多节约,RMB10,万元以上，即,RMB62,万元以上；,2.,通过与技术,/,采购等合作对化试（添加剂）进行成本降低,预计全年比,13,年可多节约,RMB10,万元以上；,3.,锡的回收再利用,预计全年比,13,年可多节约,RMB40,万元以上。,2014,年年度计划,17,2014,年,KPI,18,表面处理,2014,年,KPI,汇总表,19,2014,年工作计划,20,日期,201401,201402,201403,201404,201405,201406,201407,201408,201409,201410,201411,201412,Total,费用,704,799,585,928,683,867,775,542,676,645,514,362,766,477,737,900,726,607,459,302,719,385,656,558,8,007,371,2014,年工作计划,一、采购预算汇总表,二、费用预算汇总表,日期,201401,201402,201403,201404,201405,201406,201407,201408,201409,201410,201411,201412,Total,费用,176,359,117,030,191,489,167,412,153,489,170,459,190,065,189,389,174,512,154,436,178,512,178,412,2,041,565,21,2014,年工作计划,22,The End,Thank you for your attention.,23,