铲车维护保养及故障处理

,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,1,文件类型,日期,机密和专有,未经麦肯锡许可,任何对此资料的使用严格禁止,华润水泥控股,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,|,华润水泥,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,*,TRACKER,Unit of measure,1,注,资料来源：,Title,Unit of measure,华润水泥,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,*,单击此处编辑母版文本样式,第二级,*,*,单击此处编辑母版标题样式,铲车司机岗位专业知识培训,铲车维护保养及故障处理,0,一、,铲车日常检查和维护,二、铲车每周定期检查和维护,三、铲车每周定期检查和维护,四、铲车每三个月定期检查和维护,五、,铲车每半年定期检查和维护,六,、常用表格及交接班记录填写说明,1,一、铲车日常检查和维护,项目,保养内容,1.启动发动前要检查以下部位,1）检查发动机的机油是否过到标准位置,2）检查冷却水是否需要添加冷却液,3）检查发电机和风扇皮带的张紧度,4）检查轮胎气压是否正常，螺栓有否松动,2.启动发动机后要注意那些部位,1）检查各仪表的读数是否正常工作范围内,2）检查操纵杆和脚踏板是否灵活,3）发动机启动后要注意听是否正常工作，有无异常响声,4）检查发电机是否正常充电,3.作业运行中检查要注意和检查,1）查看发动机机油压力和水温或变速箱油温是否超过正常范围,2）检查各部位液压系统是否有漏油现象,4.收班前要整车清洗干净,1）冲洗铲斗及工作装置各部位积有的脏物,2）冲洗制动钳和制动盘集结的泥砂等物体，以免影响制动效果,3）外观冲洗保持干净,2,二,、铲车,每周定期,检查和维护,项目,保养内容,1各铰接销轴油嘴加注黄油,变通整机油嘴37粒（每周打二次黄油）：,1、铲斗与动臂下连接销轴2粒；,2、前车架与动臂上连接销轴2粒；,3、动臂油缸与前车架连接销轴4粒；,4、转斗油缸与前车架及二摇臂的二连杆端点连接销4粒；,5、转向油缸与前后车架连接销4粒；,6、动臂油缸与动臂连接销2粒；,7、二拉杆与铲斗铰接销轴2粒；,8、摇臂与二拉杆连接销轴2粒；,9、摇臂与动臂连接销轴2粒；,10、操纵杆系的个轴承2粒；,11、前后车架铰接销轴2粒；,12、发动机水泵注油嘴1粒；,13、后传动轴3粒，前传动轴3粒，副车架与后车架连接处2粒。,3,二、铲车每周定期检查和维护,2检查行车制动系统,1对储气筒进行排水及处理沉淀物,2检查刹车油位及油质有否损坏或缺少，否则更换或添加,3检查轮胎和传动轴,检查轮胎螺丝和传动轴是否松,4仪表盘及指示灯,1全部指示灯是否全会亮,2各仪表读是否正确无误清楚,3保持仪表清桔，仪表不得有破损或欠缺,5,空气滤芯,清理空气滤芯,4,三,、铲车每,月,定期检查和维护,项目,保养内容,1蓄电池,1检查蓄电池的液面是否高出极板1015毫米，如果不足加注电池水,2检查蓄电池外表是否有生锈或聚集污物，如果有污物应清除干净，在电池头涂薄层黄油,2风扇及发动机皮带,检查皮带松紧程度，必要时更换皮带,3清理空气滤芯,清理空气滤芯时，如果有损坏就要,及时,更换,4轮胎,检查轮胎气压：前轮0.30.32Mpa,，后轮0.280.30Mpa,5,四,、铲车每,三个月,定期检查和维护,项目,保养内容,检查驱动桥,1检查差速器润滑油油位,2检查传动润滑油油位,检查发动机进气情况,检查进排气管各连接处是否有泄漏现象,检查高低压软管是否有脱皮，老化，裂纹，接头松脱等情况,如果高低压软管有脱皮，老化，裂纹，接头松脱情况需要更换管,6,五,、铲车每,半年,定期检查和维护,项目,保养内容,发动机保养,定期保养更换机油，机油格,燃油系统保养,更换燃油滤芯,冷却系统保养,清洗散冷却系统，更换新的冷却液，检查水泵，冷却器，散热器和水管是否有老化和损坏，必要时补焊或更换,7,六、,铲车常见故障及排除方法,铲车常见的故障,排除方法,水温高,1检查皮带是否断,2检查冷却系统。（注意水温高时不能直接开水箱盖，防止烫伤）,3检查是否冲缸,起动不了,1检查电池的电压足不足够,2检查起动电路有几个方面：1）检查电池到电源开关2）电源开关到起动机3）检查点火开关4）扭开点火开关检查有没有电到起动机5）检查起动机是否正常运转,3检查熄火控制器有没有回到没位。如果不回位也起动不了,4检查燃油是不是有空气,加不起油,1检查油门线是否完好,2检查油门球头是否完好,3检查燃油系统有没有堵塞现象,8,谢 谢,9,