现代物流学第八章课件

1-1McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.Supply Chain Logistics ManagementChapter 13:Warehousing 1-2McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.TYPE OF NEEDnTurn inventorynPromotional inventorynSpeculative inventorynCustom services and activitiesnSeasonal 1-3McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.NEW WAREHOUSES WILL BE:1-4McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.PRODUCT CHARACTERISTICSnHandling characteristicsnStorage characteristicsnSpeed of movementnFlexibility 1-5McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.ECONOMIC BENEFITS OF WAREHOUSINGnConsolidationnBreak-bulknAssortmentpCross dockingpMixingpAssemblynPostponementnStockpilingnReverse logistics 1-6McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.WAREHOUSE BENEFITSCONSOLIDATIONPlant APlant BPlant CConsolidation WarehousesCustomersA B C 1-7McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.WAREHOUSE BENEFITBREAK BULK OPERATIONPlant ABreak Bulk WarehouseCustomer ACustomer BCustomer C 1-8McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.WAREHOUSE BENEFITCross DockPlant APlant BPlant CDistribution CenterCustomer ACustomer BCustomer C 1-9McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.TRADITIONAL HANDLINGnPalletizing,put away,storage,replenishment,selection and loading for shipmentnFood industry products handled up to 17 times in SC and in DC 4.3 times 1-10McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.CROSS-DOCKINGnProducts received,selected,repackaged,loaded for shipment storagenEnabled by conveyors&sortation equipmentnUsed with general merchandise&foodnFast moving products replenished using POS systemsnUsed in large(800K to 1,200K sq.ft.)DCs 1-11McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.C-D ResultsnInventory carrying costsnStorage&processing space nLogistics savings to product sales support 1-12McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.STUDY OF C-D IN INDUSTRYnOnly 76%space of traditionalnOnly 57%of direct labornCase/hour increases Up to 75%nExcellent payback periods 1-13McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.WAREHOUSING BENEFITSIN-TRANSIT MIXINGPlant APlant BPlant CWarehouse Transit Mixing PointProduct DCustomer WA-B-C-DCustomer XA-B-C-DCustomer YA-B-CCustomer ZA-B 1-14McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.WAREHOUSING BENEFITSMANUFACTURING SUPPORTVendor AVendor BVendor CManufacturing WarehouseAssembly Plant 1-15McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.SERVICE BENEFITS OF WAREHOUSINGnSpot stock(定点储存)nFull line stocking(全产品线存储)nValue-added service(增值服务)1-16McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.WAREHOUSING ALTERNATIVESnOptionsPrivatePublicContractOthernSelect warehousing option with best strategic fit 1-17McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.SHARE OF WAREHOUSE BUSINESS 1-18McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.DECISION FACTORSnStrategynType of neednInformation systemnControlnProduct characteristicsnCulture 1-19McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.STRATEGYnFull linenCentralized postponementnUtilization of current capacity and resourcesnSegment focused 1-20McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.DIFFERENTIATIONCONTRACT VS.PUBLICnProductivity sharingnBusiness relationshipsnReal estate arrangementsnPricing agreements 1-21McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.USE OF ALTERNATIVES(Percent of Facilities)1-22McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.WHO USES THE MOST FACILITIES?1-23McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.Warehouse OperationnReceivingnIn-storage handlingnShipping 1-24McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.RecievingnLift trucknPallets nConveyor 1-25McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.In-storage handlingnTransfernOrder selectionreceiving areastorage areastorage areaselection areaselection area shipping area 1-26McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.Shipping nOrder verification nLoading 1-27McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.StoragenActive storage pQuick movementpFlexibility nExtended storagepSeasonal itemspProduction conditioning(ripen bananas)pPerchasement discount 1-28McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.Warehouse PlanningnSite SelectionnDesignnProduct-mix analysisnFuture expansionnMaterial handling considerationnLayoutnSizing 1-29McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.INFORMATION SYSTEMnCommunication capabilitiesnSystem compatibilitynHandling technologiesnActivity based costing 1-30McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.Warehouse Managment SystemReceivingStorageSelectionQuality analysisPackagingInventory controlshippingOperation mangementReplenishmentcore functionDock managementValue-added serviceCross-dock managementReverse logisticsadvanced fuction 1-31McGraw-Hill/IrwinSupply Chain Logistics Management,First Edition.Bowersox,Closs,and Cooper.Copyright 2002 by The McGraw-Hill Companies,Inc.All rights reserved.CONTROLnCustoms and bondingnTemperaturenSecrecynLot control and recall