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技术文件技术文件1Junk Pile of Non-Quality Terminations2Doing it right the first time provides.3.A satisfied customer4Components of a Quality TerminationoWireoTerminalsoToolingoDocumentationoQuality Trained Personnel5Components of a Quality TerminationWireTerminalsToolingDocumentationQuality Trained Personnel6Elements of a WireWire StrandsGage of WireLow TwistHigh TwistSolidInsulation7Wire Sizes12AWG18AWG24AWG8What is CMA?dDCMA=D2CMA=d x NN=Number of Strands 29CMA ChartNOMINALWIRE SIZESTRANDSDIAMETERCMAAWGMM2NumberInchMM301611617126105840.750.80.81.251.31.41.622218.51818161616151414141504160016242537258128003260412341674234.0071.0100.0403.0125.0508.0200.0571.0126.0063.00710.1800.2541.0240.3201.2900.5081.4500.3200.1600.18010Insulation Variation18AWG18AWG18AWG11Stripping Wire:Good StripsSquare,even cutNo nicks or cut strands 12Stripping Wire:Bad StripsNicked StrandCut StrandsCut at AngleTapered or Torn Insulation13Results of Bad Strips=Loss of Electrical CharacteristicsNicked and cut strands=Decreased electrical andmechanical strengthUneven or tapered strip=Insulation in wire crimp14Components of a Quality TerminationWireTerminalsToolingDocumentationQuality Trained Personnel15Types of Terminals16Anatomy of a Terminal-Open Barrel Wire Barrel Wire Barrel and Contact End Wire Barrel and Contact Endwith Insulation Support17Anatomy of a Terminal-Closed Barrel Wire Barrel Contact End Insulation Support18Advantages of Insulation SupportStress Point19Mechanical and Electrical Characteristics20Insulation Support CrimpWire Barrel CrimpWIREInsulation Support BarrelWire BarrelStrip Length Functions of Wire Barrel andInsulation Support Barrel(open barrel)21Functions of Wire Barrel andInsulation Support Barrel(closed barrel)Wire BarrelWIRE Strip Length Insulation Support CrimpWire Barrel CrimpInsulation Support Barrel22Area Reduction+WIRE=4100 CMA WIRE BARREL=6900 CMA TOTAL=11,000 CMACRIMPED TERMINATION8800 CMA23Mechanical Strength24Mechanical StrengthIncreasingMechanicalStrengthIncreasing Crimping ForceDecreasing Crimp HeightCrimpDesignRangeMechanicalStrength25Electrical PerformancePoor TerminationGood TerminationPoor TerminationGood TerminationPoor TerminationPoor TerminationGood TerminationGood Termination26Electrical PerformanceIncreasing Crimping ForceDecreasing Crimp HeightElectricalPerformance(DecreasingMillivolt Drop&Resistance)CrimpDesignRangeElectrical Performance27Crimp Design ParametersIncreasingMechanicalStrength&ElectricalPerformanceDecreasing Crimp HeightMechanicalStrengthCrimpDesignRangeElectricalPerformance28Components of a Quality TerminationWireTerminalsToolingDocumentationQuality Trained Personnel29Ugh!Me Crimp Good!30JST Application ToolingAPPLICATORS31Components of a Quality TerminationWireTerminalsToolingDocumentationQuality Trained Personnel32Log Sheet(overall view)TERMINAL NAME,RECEPTICAL CRIMPING DATA CRIMP HEIGHT WIRE SIZECRIMPSIZETYPERANGELTRPADWIRE STRIP LENGTHTERM APPL SPEC FEED APPL INSTRUCTIONSET UP GAGELAYOUT 14 16 USED USEDWIRE.110 (2.79mm)F16-14INSUL.150 (3.81mm)F.145 MAX.ABCD.073 .002 (1.85 0.05mm).058 .002 (1.47 0.05mm)NOTNOT33Log Sheet Data Crimp Range and Insulation DiameterTERMINAL NAME,RECEPTICAL CRIMPING DATA CRIMP HEIGHT WIRE SIZECRIMPSIZETYPERANGELTRPADWIRE STRIP LENGTH TERM APPL SPECFEEDAPPL INSTRUCTIONSET UP GAGE LAYOUT 14 16 USED USEDWIRE.110 (2.79mm)F16-14INSUL.150 (3.81mm)F.145 MAX.ABCD.073 .002 (1.85 0.05mm).058 .002 (1.47 0.05mm)NOTNOT.203-.234NONE .602 408-8040458637-1l1889129128127PIN,WIRE DISC (.3080)BSTO 25-00C-222+-+-+-+-34Documentation DataAPPLICATORINSTRUCTIONSApplicator 2000JSTCRIMP-HEIGHTMEASUREMENTDATALOG SHEETTERMINAL NAME,RECEPTICAL CRIMPING DATA CRIMP HEIGHT WIRE SIZECRIMPSIZETYPERANGELTRPADWIRE STRIP LENGTH TERM APPL SPECFEEDAPPL INSTRUCTIONSET UP GAGELAYOUT 14 16 USED USEDWIRE.110 (2.79mm)F16-14INSUL.150 (3.81mm)F.145 MAX.ABCD.073 .002 (1.85 0.05mm).058 .002 (1.47 0.05mm)NOTNOTJSTINSTRUCTION SHEETAPPLICATOR INSTRUCTION SHEET35Application SpecificationHandling ManualJSTNOTEAll numerical values are in metric units(with U.S.customary units in brackets).Dimensions are in millimeters(and inches).Unless otherwise specified,dimensionshave a tolerance of 0.13(.005)and angles have a tolerance of 2.Figures and illustrations are for identification only and are not drawn to scale.1.INTRODUCTIONThis specification covers the requirements for the application of AMP PIDG(Pre-Insulated Diamond Grip)FASTON Receptacle Contacts.The contact insulation is color-coded by wire size range to eliminate errorsduring insulation.PIDG FASTON Receptacle Contacts are available in a variety of sizes to accomodate your requirementsApplication may be done by hand for loose piece contacts and/or machine for tape-or reelmounted contacts.-REFERENCE MATERIALREFERENCE MATERIAL2.1 REVISION SUMMARYTHIS PARAGRAPH IS RESERVED FOR A REVISION SUMMARY OF THE MOST RECENT ADDITIONS AND CHANGES MADE TO THIS SPECIFICATION WHICH INCLUDES THE F0LLOWING:VISUAL AIDFigure 12 shows a typical application of a PIDG FASTON Receptacle Contact.This illustration should be Used by production personnel to ensure a correctly applied product.INSULATIONNOT CRACKEDOR DAMAGEDWIRE FULLY INSERTEDINTO CRIMP AREASINSULATION CRIMPEDTIGHTLY ON WIREFIGURE 12.VISUAL AIDREV B250 SeriesReceptacle(Typ)InsulationCrimp AreaColor-CodedReceptacleInsulationWire Stop187 SeriesReceptacle(Typ)110 SeriesReceptacle(Low InsertionStyle Shown)Cutoff TabColor-CodedReceptacleInsulationJST36Quality Measurementsand Properly Crimped Terminals37Insulation Support Crimp AdjustmentsWire CrimperInsulation CrimperWire Disc AdjustmentInsulation Disc AdjustmentHeavy Duty MiniApplicator38Crimp HeightWire BarrelAnvil39Wire Gathering40Proper Strip Length and Wire Placement41Proper Placement of Wire(end feed)Wire CrimpInsulation CrimpTerminal Hold-DownSlug BladeFeed FingerStrip Hold-DownWire StopAnvilFront Shear PlateRear Shear Plate42Proper Placement of Wire(side feed)Wire CrimperTerminal Hold-DownInsulation CrimperTerminal Stripper(wire stop)Terminal Support AnvilShear HolderFloating ShearShearDepressor43Improper Placement44Finished CrimpBellmouth Must be VisibleWire Strands Must be VisibleAnywhere in This AreaCutoff Tabs Must be Visible Wire Strands and Insulation Must Both be Visible Anywhere in This Area45What Are The Inspection CriteriaOf A Quality Crimp?46Finished CrimpBellmouth Must be VisibleWire Strands Must be VisibleAnywhere in This AreaCutoff Tabs Must be Visible Wire Strands and Insulation Must Both be Visible Anywhere in This Area47Components of a Quality TerminationoWireoTerminalsoToolingoDocumentationoQuality Trained Personnel48A Winning Hand!WIRETERMINALSDOCUMENTATIONPERSONNELTOOLING49
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