柴油机修理完工报告

柴油机修理完工报告Diesel Overhaul Report号：Model系列号： Series No.轮机长： Chief Engineer主 修： Main Mender验船师：Surveyor柴油机检测数据目录The Contents of Measurement Data1. 缸套测量记录表The Diameter of Cylinder Liner2. 活塞、销孔、销子测量记录表The Diameter of Piston , Piston Pin , Piston Pin Hole3. 曲拐轴、主轴承测量记录表 Measure Record of Rod Bearing Journals and Main Bearing Journals4. 曲轴测量记录表 Measure Record for Crankshaft5. 曲轴开档测量记录表 Measure Record of Crankshaft Web Deflection6. 导杆间隙测量记录表 Measure Record of Iameter Valve Stems Clearance7. 连杆小端内经测量记录表 Measure Record of Bore in Bearing for Piston Pin8. 活塞与环测量记录表 Measure Record of Piston and Ring9. 凸轮轴、摇臂测量记录表 Camshaft Rocker Measure Record10. 柴油机声光报警及停车保护值的检测数据表Examine and Measure Datasheet of Diesel Engine Sound Light Alarm and Packing Protect Value11. 喷油泵定时 A 值测量数据Test Data of Injector Pump A Value12. 柴油机缸头压力试验 Pressure Test for Diesel Engine Cylinder Heads13. 柴油机负荷 / 调速试验记录表Load and Actuator Test Record for Diesel Engine14. 更 换 材 料 清 单 Materials and spare parts list15. 施 工 项 目 完 工 报 告 单 Completed Project Report Form表B.1缸套测量记录表(NO:)设备名称(Name of Equipment)日期(Date)船名(Ship Name) 修船厂(Dockyard ) 注：缸套内径参考值170.00mm170.05mm 最大椭圆度w 0.07mmn h h- k- f1 F - i- I- -fit. b- u s前缸No.前后F&B项目(Item)左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R最大椭圆(The(Bore in由ggeSt Ellipse)No.项目(Item)刖后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R缸套内径2测量(Bore最大椭圆 in(TheBiggest Line Ellipse)附记(Appendix ):检验员(Inspector )%卜右i1111111 =活塞上行顶端2 =活塞运行中部 弓二活塞下行底端4二活塞未运行耕位5左前后 右F&B L&R5左前后 右F&B L&验船师(Certification Authority )6左前后 右F&B L&R7左前后 右F&B L&R前后 左F&B 右 L&R6左前后 右F&B L&7左前后 右F&B L&前后 左F&B 右 L&R船东代表(Ownei)船名(Ship Name)修船厂(Dockyard )日期(Date)设备名称(Name of Equipment)活塞销孔标准值为 70.0675 0.0075，标准活塞销直径为 69.962 0.005上一FJ缸号No.部位(Location)12345678910111213141516上(Upper)(Front& Back)左右(Left& Right)中(Middle)前后(Front& Back )左右(Lift& Right)下(Lower)前后(Front& Back )左右(Left& Right)F端销孔 内径(Port F bore Dia.Inside)前后(Front& Back )左右(Left& Right)A端销孔 内径(Port A bore Dia.Inside)前后(Front& Back )左右(Left& Right)F端销直 径(PortF bore Dia. Inside)前后(Front& Back )左右(Left& Right)A端销直 径(PortA bore Dia. Inside)前后(Front& Back)左右(Left& Right)附记(Appendix ):检验员(Inspector ):验船师(Certification Authority):船东代表(Owner):船名（Ship Name）设备名称(Nameof Equipment )第页（Page）修船厂（Dockyard）日期（Date）单位（Unit）毫米注：曲拐轴直径范围 135.000mm 0.025mm,曲拐轴轴承间隙范围 0.107mm0.218mm附记(Appendix )第单险1245678)表B.4曲轴开档测量记录表（NO:Measure Record of Cran kshaft Web Deflect ion船名(Ship Name)修船厂（Dockyard ）幵档差擲开档差Deflection)气缸号No.开档差Deflection)(Crankshaft Web附记(Appendix ):检验员(Inspector ):验船师(Certification Authority船东代表（Ownei）:开档差曲线表(Curve of Crankshaft Web Deflection)页(Page)设备名称(Name of Equipment) 日期(Date单位（Unit ） 毫米(Crankshaft Web1_12 1 A 5 fi 710 H 12 H14 15 1603-0.10Q 020用3Measure Record of lameter Valve Stems Cleara nee船名（Ship Name）设备名称(Name of Equipment)第页（Page）修船厂（Dockyard）日期（Date）单位（Unit）毫米口1.导管与导杆间陳气门杆言铤顶部停肓缸号No项目（Item）12345678导杆间隙(Clearance of Guides and Valve Stems)进气(Ga in)排气oU）气门杆径(Dia. of Valve Stems)进气(Ga in)排气(Gas oU)进气间隙范围：0.011mm0.081mm （进气门标准杆径为 9.441 0.01，进气导管标准内径为9.487 0.025 ）缸号No项目（Item）910111213141516导杆间隙(Clearance of Guides andValve Stems)进气(Ga in)排气ou）气门杆径(Dia. of Valve Stems)进气(Ga in)排气（Gas ou）排气间隙范围：0.011mm0.081mm （排气门标准杆径为 12.573 0.01排气导管标准内径为 12.619 0.025）附记（Appendix）Measure Record of Bore in Bearing for Piston Pin船名（Ship Name）设备名称(Name of Equipment)修船厂（Dockyard）日期（Date）注：连杆小端范围：70.000mm 0.008mm缸号No.项目（Item）12345678前Fron t上下U&D左右L&R后Back上下U&D左右L&R缸号No.项目（Item）910111213141516前Fron t上下U&D左右L&R后Back上下U&D左右L&R附记（Appendix）检验员（Inspector ）验船师(Certification Authority )船东代表（Owner）船名(Ship Name)修船厂(Dockyard )第 页（Page）单位（Unit）毫米0.067mm0.125m m使用塞尺测量Measure Record of Pist on and Ri ng 设备名称(Name of Equipment )日期 ( Date)注：A型活塞环油环天地间隙标准值0.04mm0.6mm B型活塞环油环天地间隙标准值注：活塞环搭口间隙第一道环标准值0.5mm0.75mm第二道环标准值 0.85mm1.15mm第三道环0.5mm0.8mm，使用塞尺测量活塞环平面间隙(Piston Ring Agraffe Clearance)检验员（Inspector ）验船师(Certification Authority )船东代表（Ownei）Camshaft Rocker Measure Record轴瓦间隙缸号No.项目(Item)轴与轴瓦间隙 (The Clearance of Camshaft Bearing)轴向间隙(Axes Favor Clear)6缸号No项目(Item)轴与轴瓦间隙 (The Clearance of Camshaft Bearing)轴向间隙(Axes Favor Clear)10111213141516缸号No. 项目（Item）摇臂套间隙(RockerSheath)进气(Ga in) 进气 (Gas in)摇臂轴直径(Rocker AxesDiamente)船名（Ship Name）设备名称(Name of Equipment)修船厂(Dockyard)日期（Date）注：轴瓦间隙范围：0.04mm0.2mm 注：轴向间隙范围：0.15mm0.35mm摇臂轴标准值为45.000 0.013，摇臂轴轴套标准值为45.056 0.015，摇臂轴实际测量值为45.000附记（Appendix）:验员(Inspector ):验船师(Certification Authority船东代表（Owner）:表B.9柴油机声光报警及停车保护值的检测数据表Exam ine and Measure Datasheet of Diesel Engine Sound Light Alarm and Pack ing Protect Value检测名称实检数据调整后的实测数据Name of Examine and MeasureIrue Data of InspectionIrue Measure Data After Adjustment高水温报警值CAlarm Value of High Water Temperature高水温停车值ocPacking Value of High Water Temperature低水位报警值Alarm Value of Low Water低油压停车保护值Packing Protect Value of LowOil Press超速停车保护值Packing Protect of Overspeed怠速低油压保护值Packing Protect idel of Low Oil Press检测调整说明：(Explaination of Measure and Adjustment)检验员(Inspector ):验船师(Certification Authority):船东代表(Owner):年月日Date: / / /表B.10喷油泵定时A值测量数据Test Data of Injector Pump A Value缸号No.项目(Item)12345678调整前(Before Adjust)调整后(After Adjust)缸号No.项目(Item)910111213141516调整前(Before Adjust)调整后(After Adjust)备注：校正对中：径0轴0表B.11柴油机缸头压力试验（NO:Pressure Test for Diesel Engine Cylinder Heads船名(Ship Name)设备名称(Name of Equipment)(Page)修船厂（Dockyard ）日期（Date）单位（Unit）Mpa名称(Name)数量(Quantity)试验时间(Test Time)试验压力仃estPressure）试验结果仃 est Result）附记(Appendix ):检验员(Inspector ):验船师(Certification Authority）: 船东代表（Owner）Load and Actuator Test Record for Diesel Engine船名(Ship Name)设备名称(Name of Equipment)(Page)修船厂(Dockyard )日期(Date)单位(Unit )毫米额定功率(Rated Power)额定转速(Rated Speed)机舱温度C序号No项目(Item)12345678910111213141516试验时间 Min(Test Time)负荷 % (Load)转速 rpm (Rate Speed)压力淡水(Fresh Water)海水(Sea Water)润滑油(Lubricant)摇臂油(Rockeroil)冷却油(Cooling Oil)Press扫气 MSave ngingair)B(1#A/B)2#A/B3#A/B最大:燃4#压力()5#A/B6#A/B压缩压力附记(Appendix )船东代表(Owner)检验员(Inspector ):验船师(Certification Authority )表B.13更换材料清单Materials and spare parts list日期(Date):序号(No.)材料名称 (Name of Material)零件号(PartNo.)数量(Quantity)备注(Remark)审核:制表: