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课次10PU(4):Job Interview项目内容:工作面试 (质量监控)知识点与技能点: 掌握质量监控理论知识/学会产品质量的监控学时:4学时I. Learning Objectives:l To discuss quality control (definition, importance, methods, etc)l To discuss the job of a quality control manager and quality control inspectorl To discuss the problem and make decisionl To practice listening on quality control这个部分可以不要II. Warm-up Questions:1. What is quality control?2. Is quality control important?3. What is the importance of quality control?4. How does a company ensure the quality of their products?5. What does a quality control manager do in a company?6. What does a quality control inspector do in a company?这个部分能不能添加到别的部分?III. About Quality Control 1. Definition and importance of quality control:l Quality control is a series of activities that ensure and improve the quality of the products and service. 质量管理,品质控制l Without quality control, the number of defective products that must be reworked, scrapped or returned would dramatically increase. Almost all consulting/service organizations monitor the quality of the services they deliver to uphold their reputations, ensure satisfied customers and generate repeat business. 2. What does quality control include?l Quality control includes Monitoring quality (监督质量)and Improving quality(提高质量). l Monitoring quality is the base of improving quality and we can do little in improving quality if we dont pay enough attention on the basic one.3. Monitoring qualityl PDCA circle P-plan 计划 Make a careful plan before starting. D-do 实施 Carry out the plan. C-check 检查 Check and find out the cause if there is something wrong. A-action 处理 Adjust the plan to make the products and service qualified.Plan、do、check and action is running a positive circulation. Plan、do、check、action, then plan、do. Action is the most important. The three previous parts are in vain if you neglect “Action”. l Random sample testinga. Shorten the time from collecting samples to testing in order to decrease the influence on the result.b. The more samples have been tested, the less error there is; but the more samples have been tested, the higher the cost will be. The quantity of samples should not be less than 3.c. Random sample testing has its weakness. Due to its randomicity, it is not 100safe. ProductsProducts which are up to the standardProducts which are substandard (不合格)AnalyzeFind out the causeSearch for solution4. Improving quality1. Investigation The purpose of improving quality is to satisfy the customers demands, so manufactures should take the demands as the starting point of improving quality. The common way to know what customers want is to do an investigation. a. Make an Investigation questionnaire. b. Pick up some people of different ages to answer the questions. c. Change the answers into statistics. d. Chart base on the statistics. e. Improve the products according to the chart to satisfy the customers.2. Have the courage to innovate a. Develop new materials. b. Introduce new techniques. c. Develop new products and service 3. Experiment 4. Method Research 5. Workers job-trainingTheres a principle in the market “no best, but better”. Thats why we must keep studying quality control. Only if we make progress on quality control, our products and service will be better than others.6. Speaking TaskWork in pairs and talk about the following questions. l 1. What is quality control?l 2. Why is quality control important to a company?l 3. What does quality control include?l 4. What is PDCA?l 5. How to improve the quality of products?IV. Listening Task1. Monitoring QualitySpeaking 1: What does the job of a quality control (QC) manager at a snacks factory involve? Use the verbs below:check, monitor, inspect, sample, rejectListening 2: Pauline Carr is Head of Quality Control at Coopers, a UK snack producer. She talks about monitoring quality. Listen and complete the table below.1 suppliers 2 Goods in 3 4 Finished goods QC processquantitiescooling oil flavouring packet seal crispnessListening 3: Listen again and answer the questions(1) Why is hygiene is important for the supplier?(2) Why is it important to check transport packing?(3) What happens if the snacks are too oily?(4) How do they check the taste of the snack?Speaking 4: Work in pairs. What QC processes are there at your partners place of work?Language Focusl visit suppliers 走访供应商l inspect goods (on arrival at our factory) 检查入厂货品l do chemical analysis (to check fat levels) 进行化学分析来检查脂肪水平l inspect their QC process/factory hygiene 检查他们的质量监控过程/工厂卫生状况l cancel the supply contract 解除供货合同l check the transport packaging 检查运输包装l reduce the warehouse shelf-life 缩短仓储期l run quality checks (during production) 在生产期间进行质量检验l take samples to (check the oil level) 抽取样本检查含油量l make sure that (the package weight is above the acceptable minimum) 保证包装重量超过可接受的最小值l ensure (the packet is sealed properly) 保证包装合理密封2. Improving qualityListening 2: Pauline is in a meeting with Jack Simmons, the Production Director, and Keith Taylor, the Operations Manager. Read the memo below. Then listen to their discussion and answer the questions.1 What is the problem?2 What causes it?3 Which proposals do Keith and Pauline each support?4 What action does Jack decide to take?Language Focusl there is a problem with (reject levels) 废品数量有问题l deal with 处理l the problem is 问题是l the problem is worse when 当的时候问题更严重了l run at full capacity 以全部力量(满功率,满负载)l We should (increase the sampling rate by 10%) 我们将取样率提高10%l We need extra human resources/staff in QC department 质检部门需要额外的人力l Id rather (change the temperature sensor)我宁愿改善温度感应器l We have to stop production 我们不得不停止生产l lose the production capacity 降低生产能力l increase cost 提高成本l reduce the rejects level 减少废品数量l do that for two weeks on a trial basis 试验者进行两个星期V. Discussionl 1. What are the jobs of a quality control manager?l 2. If problems occur, how to solve them?VI. Assignment 这个部分用汉语写Work in groups. l Introduce your company and your main products.l State the definition and importance of QC. l Design a QC plan for your company.l Think of the problems that may probably occur during the QC process. l Work out the problems accordingly. (You can read the article “McDonalds quality control” and “What does a meat inspector do?” first as your reference.)
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