利乐无菌罐培训实习ppt课件

Tetra Alsafe training 利 乐 无 菌 罐 培 训,NO ISB EQUIPPED,1,No ISB equipped,INDEX目录,Pre-sterilizing 预杀菌 101 - 116,Production 生产 1001 - 1101,CIP 清洗 601 - 632,Depress. After prod. 生产结束后卸压 501 - 502,Filling/Empty line 填充/排空管道 301 - 305,Fil. tank from ster. 从消毒机至无菌罐 200 - 220,2,No ISB equipped,Index,Pre-sterilization101 预杀菌步骤101,Pre-sterilization102 预杀菌步骤102,Pre-sterilization103 预杀菌步骤103,Pre-sterilization104 预杀菌步骤104,Pre-sterilization105 预杀菌步骤105,Pre-sterilization112 预杀菌步骤112,Pre-sterilization111 预杀菌步骤111,Pre-sterilization110 预杀菌步骤110,Pre-sterilization107 预杀菌步骤107,Pre-sterilization106 预杀菌步骤106,Pre-sterilization113 预杀菌步骤113,Pre-sterilization114 预杀菌步骤114,Pre-sterilization115 预杀菌步骤115,Pre-sterilization116 预杀菌步骤116,Production 1001 生产步骤1001,3,Step number: 101 Step time: 30Sec Drain 1.0 Bar steam supply line,Fully open From step 101-112 从步骤101-112全开,No ISB equipped,Index,100%,100%,4,Step number: 102 Step time 30Sec Drain 2.7 Bar steam supply line,No ISB equipped,Index,100%,100%,5,Step:103 Pressurize 1. Pressurize tank to 1.0 Bar. PT130,No ISB equipped,Index,A,100%,100%,6,Step number: 104 Step timer: 300Sec Drain 1,No ISB equipped,Index,100%,100%,7,Step:105 Pressurize 2. Pressurize tank to 1.5 Bar. PT130,No ISB equipped,Index,10sec delay activated 延时10秒动作,100%,100%,A,8,Step number: 106 Drain 2. 60Sec,No ISB equipped,Index,100%,100%,9,Step:107 Pressurize 3. Pressurize tank to 2.0 Bar. PT130,No ISB equipped,Index,10sec delay activated 延时10秒动作,100%,100%,A,10,No ISB equipped,Index,Step number: 110 Drain 3. 60Sec,100%,100%,11,Step:111 Heating Condition to Next Step TT140, TT160, TT170 1250C,No ISB equipped,Index,10sec delay activated 延时10秒动作,Activated/deactivated 5/ 60sec 每隔60秒，动作5秒,Activated/deactivated 60/5sec 每隔5秒，动作60秒,100%,100%,A,12,No ISB equipped,Index,Activated/deactivated 5/ 60sec 每隔60秒，动作5秒,Activated/deactivated 60/5sec 每隔5秒，动作60秒,Step:112 Sterilizing 1800Sec AND TT140, TT160, TT170 1250C,100%,100%,A,13,Step number: 113 Cooling 1 150Sec,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,Every 15sec, activated 10sec 每隔15秒动作10秒,2.6Bar,No ISB equipped,Index,V142 max. allowed open ramped from 0 50% during appr. 2.5 min.,14,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,1.3Bar,No ISB equipped,Index,Step number: 114 Cooling 2 900Sec,V142 max. allowed open ramped from 50100% during appr. 2.5 min.,15,Step number: 115 Condensate Drain 1 240Sec,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,1.0Bar,16,Step number: 116 Condensate Drain 2 20Sec,No ISB equipped,Index,1.0Bar,A,17,No ISB equipped,Index,Production Step 1002 生产步骤1002,Production Step 1003 生产步骤1003,Production Step 1004 生产步骤1004,Production Step 1101 生产步骤1101,Production Step 1001 生产步骤1001,Sterilizer in CIP 消毒机正在CIP,Sterilizer in Prod 消毒机正在生产,Sterilizer standby 消毒机待机,18,Step number: 1001 Ready for filling,Every 5sec, activated 300sec 每隔5秒，动作300秒,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,1.0Bar,19,Step number: 1002 Sub-Step 207 Fill to Low level. LS10,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,V102, V103, V105, V107B, V112, V113 Condition See Sub-Step 201-207,B,20,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,Step number: 1003 Sub-step 207 Filling Low level. 90sec,V102, V103, V105, V107B, V112, V113 Condition See Sub-Step 201-207,B,21,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,Step number: 1004 Sub-Step 303 Filling line 35Sec,V121, V123, V124, V125 Condition See Sub-Step 301-305,B,22,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,Sterilizer in Production,Step number: 1101 Ready for Emptying,23,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,Step number: 1101 Ready for Emptying, During sterilizer In CIP,Sterilizer in CIP,24,If TT160110 0C, Activated 如果TT160 110 0C ，则动作,No ISB equipped,Index,Step number: 1101 Ready for Emptying, During sterilizer standby,Sterilizer Standby,Every 5sec, activated 300sec 每隔5秒，动作300秒,25,No ISB equipped,Index,CIP step 601 CIP步骤601,CIP step 602 CIP步骤602,CIP step 603 CIP步骤603,CIP step 604 CIP步骤604,CIP step 605 CIP步骤605,CIP step 606 CIP步骤606,CIP step 607 CIP步骤607,CIP step 610 CIP步骤610,CIP step 611 CIP步骤611,CIP step 612 CIP步骤612,CIP step 613 CIP步骤613,CIP step 625 CIP步骤625,CIP step 626 CIP步骤626,CIP step 627 CIP步骤627,CIP step 630 CIP步骤630,CIP step 631 CIP步骤631,CIP step 632 CIP步骤632,26,Step number: 601 Pressurizing PT1301.0bar,No ISB equipped,Index,27,Step number: 602 Draining 1 LS102 + 5Sec Alsafe as Master or Internal PDA CIP unit,No ISB equipped,Index,28,Step number: 603 Circ. Tank External CIP unit as master,No ISB equipped,Index,29,No ISB equipped,Index,Step number: 604 - 701 Circ. V102, V112,30,No ISB equipped,Index,Step number: 604 - 702 Circ. Traps + V107,A,31,No ISB equipped,Index,Step number: 604 - 703 Circ. V107 + V125,A,32,No ISB equipped,Index,Step number: 631 Depressuring.1 PT1300.2 Bar,33,No ISB equipped,Index,Step number: 632 Depressuring.2 120Sec,34,No ISB equipped,Index,Depressuring step 501 生产后卸压 步骤 501,Depressuring step 502 生产后卸压 步骤 502,Step 500 步骤 500,35,No ISB equipped,Index,Activated if sterilizer request barrier 如果消毒机有蒸汽障请求则动作,Step number: 501 Depressuring.1 after production PT1300.2 Bar,36,No ISB equipped,Index,Activated if sterilizer request barrier 如果消毒机有蒸汽障请求则动作,Step number: 502 Depressuring.2 after production 300 Sec,37,No ISB equipped,Index,Filling/Emptying line 301 填充/排空管线 步骤 301,Filling/Emptying line 304 填充/排空管线 步骤 304,Filling/Emptying line 305 填充/排空管线 步骤 305,Filling/Emptying line 302 填充/排空管线 步骤 302,Filling/Emptying line 303 填充/排空管线 步骤 303,Filling/Emptying line 300 填充/排空管线 步骤 300,38,No ISB equipped,Index,1.0Bar,Step number: 300 (1001, 1004, 1101) Start filling/emptying line,39,No ISB equipped,Index,1.0Bar,Step number: 301 (1001, 1004, 1101) Close Steam 2Sec,40,No ISB equipped,Index,1.0Bar,Step number: 302 (1001, 1004, 1101) Open to drain 3Sec,41,No ISB equipped,Index,1.0Bar,Step number: 303 (1001, 1004, 1101) Product line open to drain,42,No ISB equipped,Index,1.0Bar,Step number: 304 (1001, 1004, 1101) Close to drain 3Sec,43,No ISB equipped,Index,1.0Bar,Step number: 305 (1001, 1004, 1101) Open steam 10Sec,44,No ISB equipped,Index,Filling from Sterilizer step 201 从消毒机填充至无菌罐 步骤201,Filling from Sterilizer step 202 从消毒机填充至无菌罐 步骤202,Filling from Sterilizer step 203 从消毒机填充至无菌罐 步骤203,Filling from Sterilizer step 207 从消毒机填充至无菌罐 步骤207,Filling from Sterilizer step 220 从消毒机填充至无菌罐 步骤220,Filling from Sterilizer step 217 从消毒机填充至无菌罐 步骤217,Filling from Sterilizer step 216 从消毒机填充至无菌罐 步骤216,Filling from Sterilizer step 215 从消毒机填充至无菌罐 步骤215,Filling from Sterilizer step 200 从消毒机填充至无菌罐 步骤200,45,No ISB equipped,Index,1.0Bar,Step number: 200 (1001, 1101) Start fill to tank,46,No ISB equipped,Index,1.0Bar,Step number: 201 (1001, 1101) Cool steam Barrier 30sec,47,No ISB equipped,Index,1.0Bar,Step number: 202 (1001, 1101) Active V105 10Sec,48,No ISB equipped,Index,1.0Bar,Step number: 203 (1001, 1101) ACT V107B, DEACT V103 10Sec,49,No ISB equipped,Index,1.0Bar,Step number: 207 (1001, 1101) Filling ACT V101,50,No ISB equipped,Index,1.0Bar,Step number: 215 (1001, 1101) DEACT V101 10Sec,51,No ISB equipped,Index,1.0Bar,Step number: 216 (1001, 1101) Prepare for drain 10Sec,52,No ISB equipped,Index,1.0Bar,Step number: 217 (1001, 1101) Drain prod. Inlet 15Sec,53,No ISB equipped,Index,1.0Bar,Step number: 220 (1001, 1101) DEACT V102,54,