沙发皮工艺流程介绍ppt课件

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,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,关于黄牛沙发皮的技术讨论,Furniture leather,Alex Zhao,2010-06-30,1,皮胚的整理,Crusts prepare,复鞣染色后的皮胚湿绷板,Wet toggle after retanning and dying.,修边,Cut the edges.,中厚皮或者自然摔沙发皮按工艺需要进行回潮静置过夜,振荡拉软,Some thick crusts need spray oil or water, rest O/N and stake.,一些品种需要摔软绷板,例如很软的那帕皮或者全粒面苯胺皮,Some products need mill and toggle, for example very soft nappa, full grain aniline.,2,补伤,Stucco,大多数皮胚需要局部点补或刮补,Most of crust need apply stucco.,一些低等级的皮胚必须要进行全身刮补,而且要刮补和点补相结合两到三次,Some low grade crusts need total stucco for two or three times.,针对不同的伤残采取不同的办法和工具,Different defects different stucco methods.,过夜干燥,Leave over night,.,3,磨革,Buffing,磨两次,Buff two times,不同的产品采用不同的磨革方法,Different products different crusts different buffing methods,.,4,封底,Sealing coat,自然摔沙发皮,:,喷,1-2,遍,Natural milling leather:spray1x-2x,压花皮封底:喷,1,遍,Embossed leather:spray1x,放置四小时以上或者过夜,Leave more than 4hours or over night,熨平,Iron:,温度,temperature about 90-120 .,压力,pressure 50-100bar.,5,封底参考配方,Sealer formulations,阳离子封底,Cationic sealer:,水,Water 200-300,AK4689 120(AK4685 100),UK1446(RK2406) 100,AK0386 0-30,阴离子封底,Anionic sealer:,Water 250-300,UR1707 40,AA4750 30,AK0386 20,6,底涂,Base coat 1,自然摔沙发皮底涂,Natural milling base coat:,膜足够软,Film soft enough,很好的遮盖性,Good cover ability,很好的鼓软性,Good mill ability,很好的再涂性,Good refinish ability,好的可堆置性,Good pile ability,轻粒面负载,Light burden grain,好的耐光耐紫外线性能,Good light fasten and uv proof,压花皮底涂,Embossed base coat:,膜要足够软,Film soft enough,很好的遮盖性,Good cover ability,很好的压花定型性,Good emboss and print ability,好的离板和堆置性,Good released-plate and pile ability,压花抗切穿,Good cut-against,好的鼓软性和鼓软后表面舒展,Good milling and natural surface after milling,耐光耐紫外线不黄变,Good light fasten and UV proof,7,底涂,Base coat 2,自然摔沙发皮,Natural milling,刷,Pad1x or spray2-3x,喷浆,Spray,硝化棉,NC1x,摔软,Milling,绷板,Toggle,喷底浆,Spray base coat 3-6x,然后做效应层,例如双色,水洗擦色,擦顶等效果,Do some effect on it, for example two-tone, wash off coat, tipping effect and so on.,压花皮,Embossed,刷一次,Pad1x or,或者辊涂,RC1X,喷,Spray,硝化棉,NC1x,压花,Emboss 90degrees/120-200kg/2-5s,摔软,Mill 6-12hours to effect,绷板,Toggle,喷,Spray3-6x,第一次加入少量,UR1020 first time add some UR1020 inside,然后做效应层,Do some effect on it, for example two-tone, wash off coat, tipping effect and so on.,8,底涂,Base coat3,自然摔沙发皮,Natural milling,适合的化工材料,Suitable chemicals,AM7335, AA4570, AA4750, AA4566, AA4365,CP2838,CP2841,RE2008, RE2327, RE2350,EE8060,UR1441, UR1417,UR1020,LA6190, LA6113,压花皮,Embossed,化工材料,Chemicals,AM7335, AA4570, AA4365,CP2838, CP2863,RE2327, RE2350, RE2912,UR1441,EE8060,LA6190, LA6113,9,顶涂,Top coat1,手感,Good touch:,自然,natural,绵蜡,waxy,丝绸,silky,平滑,smooth,温暖,warmly,不同的产品需要不同的手感,要看客户的要求,Different products different touch, only for customer required,很好的物理性能,Good performance,很好的耐光耐热黄变,Good light fasten and UV fastness.,柔软,Soft enough,喷,Spray1-2x,充分干燥,Dry enough,适合的聚氨酯顶涂材料,Chemicals:UR1786, UR1691, UR1695,交联剂,FX0570,手感剂,Touch Agent: AT7610, AT7612,AT7631, AT7661, AT7630 etc.,10,顶涂,Top coat 2,参考工艺,Formulation,水,Water 100,UR1786 20-80,UR1691/UR1695 80-20,AT7610 2-4,FX0570 2,喷,Spray1-2x,充分干燥,dry enough,如果需要,If need,摔软,mill 20-30minutes,轻喷,Spray1x light,手感层,feeling coat,Finish,11,
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