全钢子午胎的加工工艺及轮胎新技术

Klicken Sie,um das Titelformat zu bearbeiten,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,Mario Negri,Folie:,*,Klicken Sie,um die Formate des Vorlagentextes zu bearbeiten,Zweite Ebene,Dritte Ebene,An Introduction on Processing of TBR Tire,&New Tire Technology,全钢子午胎的加工工艺及轮胎新技术,Rheinchemie,Mario Negri,马旅欧,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,Folie:,1,Mario Negri,Content,内容,1.Major differences in tire structure and performance,between truck bus radial(TBR)and cross-ply tire(TBB).,全钢子午胎(,TBR),和斜交胎(,TBB),在结构与性能方面的主要差别,2.An introduction on TBR tire production line.,全钢子午胎生产线的介绍,3.Main problems and counter-measures against those,problems in the process of TBR tire production.,全钢子午胎生产过程中的主要问题及补救措施,4.Material Characteristics of TBR tire components.,全钢子午胎构件材料的特性,5.New Tire Technology,轮胎新技术,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,2,Mario Negri,Bias vs Radial,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,3,Mario Negri,Major difference in Structure between Truck bus radial and cross-ply tire,全钢子午胎和斜交胎在结构方面的主要差别,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,4,Mario Negri,Main differences in tire performance between TBR and TBB tire,全钢子午胎与斜交胎在性能方面的主要差别,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,5,Mario Negri,Temperature rise,in tire shoulder area according to tire sizes during tire running,在运行过程中胎肩部位的升温随轮胎规格变化的情况,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,6,Mario Negri,PROCESSING EQUIPMENT,加工设备,PROCESSING EQUIPMENT,加工设备,1.,Extruding,挤出,Tread/Base/Tread Wing:8”x 4.5”x 3.5”,胎面/基部/翼部,Side-wall/Shoulder Pad :8”x 6”,胎侧/胎肩垫胶,Rim-Strip/Apex Strip :6”x 4.5”,耐磨胶条/三角胶条,Belt Edge Cushion :3.5”,带束层边缘缓冲层,Apex(Upper/Lower):4.5”x4.5”,型胶（上部/下部）,+Assembler,成型机,2.,Calendering,压延,2-1),Steel Carcass,钢丝胎体,Steel Cal.Line+Steel Radial Cutter&Splicer,钢丝压延生产线+钢丝子午线裁断机和接合机,2-2)Steel Belt&Steel Chafer,钢丝带束层 及 钢丝子口,Steel Cal.Line+Steel Angle Cutter&Splicer,钢丝压延生产线+钢丝斜裁机和接合机,*For more details,discuss with machinery manufacturer,详细信息请与设备生产商联系,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,7,Mario Negri,TBR TIRE PRODUCTION LINE,全钢子午线轮胎生产线,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,8,Mario Negri,Steel Cord Calender Line,钢丝压延生产线,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,9,Mario Negri,Single Stage Building Machine for Truck-Bus Radial Tire,全钢子午胎一段成型机,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,10,Mario Negri,Cutting&Splicing Machine for Steel Radial Carcass,钢丝子午胎胎体的裁断及接合机,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,11,Mario Negri,Assembling process of Bead and Apex,胎圈和三角胶的复合,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,12,Mario Negri,Assembling plate for dimensional stability of Apex in extruding process,在挤出过程中保持三角胶尺寸稳定性的复合平台,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,13,Mario Negri,Creel for Metallic Cord Spools,钢丝帘线锭子架,1.Lower humidity inside creel room be better against wire corrosion,室内湿度越低越好，以避免,钢丝腐蚀,2.Thicker shaft for spool recommended to avoid the crooked shaft.,建议锭子的轴粗一些，以避,免弯曲,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,14,Mario Negri,Metallic Cord Inlet in the Calender,压延机钢丝帘线入口,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,15,Mario Negri,1-3),Measures to reduce irregular arrangement of cord,减少钢丝帘线不规则排列的方法,Inside Creel Room,Proper procedure should be needed for arranging hundreds,of steel cords just before starting calendering,.,开始压延前，应在锭子室内正确的排列好上百根钢丝帘线,Spools,钢丝锭子,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,16,Mario Negri,Major Manufacturing Problems and Measures of TBR Tires,全钢子午胎的主要的生产问题及措施,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,17,Mario Negri,1-1)Measures to reduce irregular arrangement of cord,减少钢丝帘线不规则排列的方法,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,18,Mario Negri,1-2)Measures to reduce irregular arrangement of cord,减少钢丝帘线不规则排列的方法,Edge gum width should be controlled during calendering,在压延过程中，应该控制边布胶的宽度,Otherwise,the following wide distance between cords at the splice area appears in splicing process of carcass ply.,另外在胎体帘布接合过程中也应控制接合部位的钢丝之间的距离,Splicing point,接合点,Normal,正常,Too wide,太宽,15.August 2003 2022/10/6 2022/10/20,15.August 2003 2022/10/6 2022/10/20 2022/10/21,19,Mario Negri,1-4)Measures to reduce irregular arrangement of cord,减少钢丝帘线不规则排列的方法,In the process of tire Building,在轮胎成型过程中,Butt splice of carcass ply be recommended for carcass quality,为了保证胎体的质量，建议进行对缝结合,2.The amount of overlap be minimiz