装配组织实施课件

装配组织与实施装配组织与实施Assembly setup and execution装配的目的装配的目的 Purpose满足图样和产品说明书的要求。满足图样和产品说明书的要求。The assembly of machines and equipment according to laid down requirements and/or regulations,such that the assembly complies with the delivery specifications.装配学科的分类装配学科的分类 Subdivision of the assembly discipline装配的组织装配的组织The setup.装配的方法装配的方法 The working method.This comprises the components and activities that can occur in the assembly discipline.The working method describes how the components must be assembled.零件的分类零件的分类 Components of which an assembly is built up自制零件（车、铣自制零件（车、铣 、焊等）。、焊等）。Manufactured parts (turned,milled,welded workpieces)外购零件（齿轮箱、联轴器、马达）。外购零件（齿轮箱、联轴器、马达）。Boughtin parts(gearboxes,couplings,motors)标准件（螺栓、螺钉、键）。标准件（螺栓、螺钉、键）。Standard articles(bolts,screws,keys)装配的组织装配的组织 ASSEMBLY SETUP OF MACHINE OR EQUIPMENTManufacturedpart1Manufacturedpart2etc.Standardarticle1Standardarticle2etc.Bought-inpart1Bought-inpart2etc.Subassembly 1Subassembly2etc.MACHINEOREQUIPMENT装配件的种类装配件的种类 Kinds of components that can occur联接联接Joints(detachable)Joints(detachable)ScrewthreadKeyedPin,needleClampingringBayonetSnapHose/pipecouplingsTransmissionsBeltGear/wormChainCammechanismsRodmechanismsFrictionbevelgearsSwitchgearbox/variators传动传动TransmissionsBearings-GuidesRollerPlainbearingHydrostaticAirElectromagnetic轴承支承轴承支承BearingsGuides 原动机原动机Drives DrivesElectromotorsHydromotorsAirmotors,VariatorsCylindersTurbinesMagneticcoils联轴器联轴器Shaft couplings ShaftcouplingsFixedandswitchableFlexibleRigidUniversaljointElectromagneticFluid密封件密封件Seals SealsPacking(material,shim)O-ringOil-retainingringGlandpackingMechanicalsealLabyrinth控制系统控制系统Control systems ControlsystemsPLCComputerElectricalPneumaticHydraulicAssembly activities装配活动装配活动 紧固紧固 assembly(fastening)alignment校准校准 set up/adjusting调整调整 bonding粘接粘接 soldering焊接焊接 pressing/shrinking压配和热套压配和热套 fitting安装安装 lubrication润滑润滑 locking防松防松 measuring/testing测量和试验测量和试验 disassembly拆卸拆卸 packaging包装包装 transport.运输运输 Working methodology with assembly装配工作方法装配工作方法 Truing up of parts with respect to each other(if necessary.)相互配合的相互配合的(如有必要如有必要)准确装入准确装入 Adjusting parts before they are fastened.在紧固前调节零部件在紧固前调节零部件 Aligning parts to bring them in the correct position.将零部件校正至正确的位置将零部件校正至正确的位置 Fastening(assembling)the parts.紧固紧固(装配装配)零部件零部件.有计划的工作途径有计划的工作途径 systematic working approach This systematic working approach means that we devise how the assembly job must be tackled beforehand,to enable undisturbed working,so that assembly takes place in a quick,efficient manner.有计划的工作途径有计划的工作途径意味着我们要事先设想好装意味着我们要事先设想好装配工作必须如何来做配工作必须如何来做,这样装配工作才能不受这样装配工作才能不受干扰干扰,并能以快速有效的方式进行并能以快速有效的方式进行.Systematically working/working methodology有计划的工作有计划的工作/工作方法工作方法 A correct working approach is very important to be able to assemble correctly.This working approach consists of a number of steps(activities)which must be taken in a logical sequence.This sequence is the working methodology.正确的工作途经对装配正确是十分重要的正确的工作途经对装配正确是十分重要的.该工该工作途经是由一些必须按合理顺序来进行的步骤作途经是由一些必须按合理顺序来进行的步骤(活动活动).该该顺序是工作方法顺序是工作方法.Which sequence is logical depends to a large extent on:哪种顺序是合理在很大程度上取决于哪种顺序是合理在很大程度上取决于:How an assembled whole is built up,for example a machine,machine tool or installation.一个装配整体是如何组合的一个装配整体是如何组合的,如机器如机器,机械工具或装置机械工具或装置.Which function the parts perform in the whole.The parts have a mutual coherence with each other.零件在整体中起着什么作用零件在整体中起着什么作用.零件相互间具有关联性零件相互间具有关联性.With each assembly activity,the working methodology consequently depends on:对于每一个装配来说对于每一个装配来说,其工作方法因此而取决于其工作方法因此而取决于:How parts are assembled to a whole.零件如何装配成一个整体零件如何装配成一个整体.How the parts function in relation to each other.零件在相互间的作用如何零件在相互间的作用如何.The number of parts to be assembled.要装配零件的数目要装配零件的数目.Work insight工作认知工作认知 In other words,knowing how the whole is put together and how it works.The insight into this is very important with the execution of the work assignments and the inspection of the operation.This is work insight.工作认知，换句话说工作认知，换句话说,就是懂得这个整体是就是懂得这个整体是如何组合成的以及它是如何工作的如何组合成的以及它是如何工作的.The functions of this kind of entireties(objects)are realised because:这类整体这类整体(物件物件)能起作用是因为能起作用是因为:The parts are assembled in a logical sequence(functional).零件以合理的顺序来装配的零件以合理的顺序来装配的(功能上的功能上的).The energy that is necessary to perform the functions is transferred through this logical assembly.起作用所必需的能量是通过这种合理装配起作用所必需的能量是通过这种合理装配而得来的而得来的.Working methodology工作方法工作方法 Work preparation工作准备工作准备Work execution工作实施工作实施Testing and final inspection.测试和最后检查测试和最后检查Work preparation工作准备工作准备 By work preparation,we mean all that a craftsman has to do before the actual assembly is started.工作准备表示一个操作员在真正装配开始以前所工作准备表示一个操作员在真正装配开始以前所须做的所有工作须做的所有工作.Steps in the process of work preparation工作准备过程中的步骤工作准备过程中的步骤 consultation and study of the information that belongs to the assignment,咨询和研究属于装配工作的资料咨询和研究属于装配工作的资料,Reading information of assignment 阅读资料阅读资料Assembly drawings+parts lists图纸清单图纸清单Regulations,standards规则、标准规则、标准Machine specifications说明书说明书Tables,diagrams图表图表Suppliers documentation供应商提供的材料供应商提供的材料inspection of the completeness of the information and the parts to be assembled,检查资料和要装的零件是否齐全检查资料和要装的零件是否齐全Inspection of completeness of assignment 检查完整性检查完整性Drawings+parts lists 图纸图纸+清单清单Assembly instructions etc.装配说明书装配说明书Numbers of,and correct parts 质量与数量质量与数量Special accessories 专用附件专用附件Assembly sequence 顺顺序序determination of the assembly approach,定出装配途径定出装配途径,Determination of assembly approach 定定出装配途径出装配途径Jobshop or repetitive 单件或批量单件或批量Assembly or final assembly是否总装是否总装Kind,dimension and weight 种类、尺寸和重量种类、尺寸和重量Accuracy 精度精度Accessibility 可操作性可操作性Number of parts 零件数目零件数目selection of tools and devices,选用工具和装置选用工具和装置,Selecting tools and devices选用工具和装置选用工具和装置Assembly tools 装配工具装配工具Measuring and inspection tools检测工检测工具具Special accessories 专用附件专用附件arranging the working area,安排工作场所安排工作场所Arranging working area安排工作场所安排工作场所Clean working area and tools 清理场所和工具清理场所和工具Unpack,arrange parts 拆包和放好零件拆包和放好零件Sort and arrange standard articles 标准件分类并摆放整齐标准件分类并摆放整齐Clean parts 清洁零件清洁零件Collect required tools 获取工具获取工具Define base 设置好基设置好基准准taking safety measures.采取安全措施采取安全措施Taking safety measures采取安全措施采取安全措施Personal protection means 个人保护个人保护Hand tools 手用工具手用工具Dangerous substances 危险物品危险物品Ladders etc.梯子等梯子等Means of transport 运输方法运输方法Work execution装配工作的实施装配工作的实施 Inspection of the parts on correctness,before we assemble them.在装配零件以前在装配零件以前,先检查其是否正确先检查其是否正确.Assembly of the parts,using techniques such as:装配零件装配零件,使用的技术诸如使用的技术诸如:配合安装配合安装 truing up 连接连接 joining 调整调整 setting up 校正校正 alignment 锁定等等锁定等等.locking,etc.结束语当你尽了自己的最大努力时，失败也是伟大的，所以不要放弃，坚持就是正确的。When You Do Your Best,Failure Is Great,So DonT Give Up,Stick To The End感谢你的到来与聆听学习并没有结束，希望继续努力Thanks for listening,this course is expected to bring you value and help