ABB卓越的机器人控制器IRC介绍.ppt

ABBGroupDecember13,2019|Slide1,The#1RobotController卓越的机器人控制器IRC5Overview简介,ABBGroupDecember13,2019|Slide2,Fromthefirstmicrocomputerrobotcontroller从世界上第一台微电脑机器人控制器,ABBGroupDecember13,2019|Slide3,tothe5thgenerationRobotController:IRC5到第5代机器人控制器：IRC5,BuiltonestablishedABBcontrollerstrengthsMotioncontrol运动控制Modularcabinet模块化Software软件Teachpendant示教器Miscellaneous特色功能15newpatents15项专利,Lifetimeprofitability,ABBGroupDecember13,2019|Slide4,MotionControl运动控制,ABBGroupDecember13,2019|Slide5,WorldbestMotionControl世界最佳的运动控制技术,TrueMoveensuresthatthemotionpathfollowedbytherobotisthesameastheprogrammedpathregardlessoftherobotspeed在任何速度下，始终按照编程路径运动QuickMoveminimizescycletimebymaximizingaccelerationateverymoment.以最佳的加速方式确保最短的运动节拍,speed,t,Traditional,QuickMoveTM,Cycletimegain,ABBGroupDecember13,2019|Slide6,Benchmark,Sealing涂胶,TrueMoveTM,ABB,Competitor,ABBGroupDecember13,2019|Slide7,Benchmark,PathAccuracy运动路径精度,Severalpathvariantsandvelocitiestestedbyacustomer不同状况下的客户测试结果,Testresult,TrueMoveTM,ABBGroupDecember13,2019|Slide8,Benchmarks,CycleTime运动节拍,Spotweldingcycle,IRB6600(including34sprocesstime)电焊节拍（包括34秒焊接工艺过程）,Materialhandlingcycle物料搬运节拍,IRB1600,ABBGroupDecember13,2019|Slide9,Benchmark-CollisionDetection碰撞防护,Substantialreductionofcollisionforces大幅降低碰撞力Robotretractsautomaticallyandreleasestensionfromthetool机器人碰撞后自动退回Damagetogripperandperipheralsminimized最小程度的设备损伤Fasterrecoveryaftercollision碰撞后快速恢复Noneedformechanicalclutch无需额外的机械设备,AtarecentcustomertestonlyABBcouldcomeupwithreliablecollisiondetection!在客户测试中，只有ABB拥有可靠的碰撞防护,ABBGroupDecember13,2019|Slide10,LoadIdentification负载识别,Veryaccurate高精度Optimalrobotperformance优化机器人运行过程Noneedformanualcalculation无需人工计算“Theonlyusefulloadidentification”(Germancustomer)唯一可用的自动负载识别（德国客户）,Back,ABBGroupDecember13,2019|Slide11,Modularcabinet模块化,Cabinet,ABBGroupDecember13,2019|Slide12,ModuleFamilyConcept模块化,Frontaccessofconnectionsandparts正面电气接口Flushsidesforreducedfloorspace平齐侧面，节约空间Allmodulesstackableontopofeachother所有模块位置任意组合,202cm,Remotepanel远程面板,137cm,162cm,97cm,Dualcabinet双柜式,ProcessmoduleonDualcabinet双柜式+过程柜,Singlecabinet单柜式,ProcessmoduleonSinglecabinet单柜式+过程柜,ABBGroupDecember13,2019|Slide13,Distributability可扩展,Placemoduleswheretheyfitbest将模块放置在最合适的地方savefloorspace节约空间optimizecost降低成本,Upto75m(std10or30),Upto75m(std2,4,30),Upto50m(std7,15,22,30),Upto75m(std15,22,30),ABBGroupDecember13,2019|Slide14,VersatileI/OandCommunicationSystem通用通讯方式,ABBGroupDecember13,2019|Slide15,PanelMountedController面板式控制器,Controllermoduleswithoutenclosure,tobemountedinanysuitableenclosurebycustomer没有外壳的控制模块，可放置在客户的任何控制柜内AvailableforIRB140,340,260,1600,2400以上型号机器人适用Compactandfullyintegratedsolution,e.g.formachinebuilders高度集成化的解决方案，如可集成在机床内,ABBGroupDecember13,2019|Slide16,SoftwareProducts软件,ABBGroupDecember13,2019|Slide17,OperatingSystem操作系统RobotWare,BasedonVxWorks.NetFrameWork基于VxWorks和.NetFrameWorkRobust非常稳定,HighperformanceusedbyNASAintheequipmentsonMars性能卓越VxWorks同时应用在太空总署的火星探测设备的操作系统中Noviruses没有病毒,Fromcompetitormanual:竞争对手：容易受到病毒攻击，下图来自竞争对手的手册中关于受到病毒攻击时的处理方法,ABBGroupDecember13,2019|Slide18,PowerfulandFlexible,TheRAPIDLanguage编程语言,Modern,high-levellanguage高级编程语言Designedforendusers面向最终用户Structured结构化语言Shopfloorlanguage类似车间操作模式的语言结构Customizedinstructionssupport支持自定义命令Customerdevelopedapplicationsupport支持客户二次开发Errorhandling有错误处理功能Interrupthandling有中断功能Manypowerfulbuilt-infunctions许多内置功能,X,X,X,X,X,X,Y,Y,Y,Y,Y,Y,Z,Z,Z,Z,Z,Z,ABBGroupDecember13,2019|Slide19,RobotStudio-Online基于PC的操作软件,Installandconfiguretherobotcontrollertoyourneeds根据您的需要安装和配置机器人的控制器SetupanddownloadRobotWaresystems配置和安装RobotWareEasyandcontrolledchangeofsystemparameters十分简便的更改系统参数MonitorI/Osignals监控I/O信号BasicRAPIDediting基本编程语言编辑Managingproductiondata管理生产数据Recordevents记录事件Backupandrestorecontrollerdata备份和恢复数据RemoteAccess可远程接入,ABBGroupDecember13,2019|Slide20,VirtualRobotTMTechnology虚拟机器人技术-RobotStudio,VirtualRobotisanexactcopyoftherealcontrollerVirtualRobot是现实机器人控制器的精确拷贝RobotprogramsandconfigurationparameterscaneasilybetransferredbetweenrobotsandPC机器人程序和配置参数可以在机器人和电脑直接方便地传输,ABBGroupDecember13,2019|Slide21,RobotStudio-完全离线仿真,RobotStudio,WelcometoRobotStudioBuildYourStationCreatePathsCreateaProgramWhatsnewinRobotStudio,NewGraphicsEngine,MultiMoveandMultipleControllers,EasierToUse,Taskoriented,ABBGroupDecember13,2019|Slide22,FlexPendant示教器,ABBGroupDecember13,2019|Slide23,ABBOperatorConcept,TheFlexPendantandRobotStudioOnlineworktogether示教器和RobotStudioOnline协同工作SameaccessibilityofdataonFlexPendantasonRobotStudioOnline可同样操作控制器内数据Selecttheoptimaltoolforeachtask不同的应用对象RobotStudioOnlinebenefitexamples:Remoteaccess远程介入Overview(largescreen)Textentry(keyboard)文本编辑FlexPendantbenefitexamples:Portability便携式Safetyfeatures安全性Jogging摇杆操作Positionteaching位置示教,ABBGroupDecember13,2019|Slide24,机器人示教器比较_ABB,彩色、触摸屏设计（中、英文互换）,仿Windows操作界面会使用电脑的您，同样能轻易掌握操作,以人为本的设计，告别繁复的按钮操作,三维操纵杆使用简易、方便、快捷,ABB机器人示教器,ABBGroupDecember13,2019|Slide25,FlexPendant示教器,3Djoystick(patented)3D摇杆Largecolourtouchscreen彩色大触摸屏14languages,includingfullAsiancharactersupport支持14国语言UserAuthorizationSystem,allowingdifferentaccesslevelsfordifferentusergroups可配置不同的访问权限Rightandleft-handedsupport支持左右手设置Harshenvironmentprotected恶劣环境防护Only8hardkeys(4customizable)只有8个按钮（包括4个自定义按钮）Competitorsatleast30-40竞争对手至少有30-40个按钮,ABBGroupDecember13,2019|Slide26,CustomizableUserInterface自定义用户界面,Abilitytobuildcustomapplicationswithfulluseofgraphicsandcontrollerinformation可以开发客户自定义的应用界面Offlinedevelopmentsupport支持离线开发,Notanymoreaprogrammingunitonly,butalsoanoperatorpanel!不在局限于编程功能，可以作为操作面板使用,ABBGroupDecember13,2019|Slide27,ExtensiveProcessSupport,Software&Hardware-专用应用软件包,ABB开发各种专用的应用操作界面,ABBGroupDecember13,2019|Slide28,Miscellaneous特色功能,ABBGroupDecember13,2019|Slide29,ElectronicPositionSwitches电子位置开关,Replacingmechanicalswitches替代机械开关Fullyintegratedincabinet完全集成在控制柜内Maintenancefree免维护Increasedflexibility柔性Easiertosetup安装配置简便Easiertoreplacearobotinproduction更换机器人简便Enablingmorecompactmechanicalunits节省更多空间给其它机械单元,ABBGroupDecember13,2019|Slide30,SafeMoveNextGenerationRobotSafety下一代机器人安全系统,Enablingnewleancellconcepts新颖的精益概念Morecompactcells更精简的单元EnablingHumanRobotcooperation使人机协作成为现实,ABBGroupDecember13,2019|Slide31,SafetyCertified安全认证!?,Whocares?Youshould!您应该关注！UL1740andISO10218areRobotSafetyStandards机器人安全标准UL1740andISO10218ABBrobotsaresubjecttoindependentinspectionsbycertifiedbodiesABB机器人拥有独立认证机构的认证MostcompetitorsdonothaveULcertificate大多数竞争对手没有UL认证MostcompetitorsdoonlyselfassessmentforISO10218大多数竞争对手只有ISO10218的自我鉴定,ABBGroupDecember13,2019|Slide32,PickMaster3&5拾料和堆垛大师,EaseofusesoftwareforPicking,PackingandPalletizingapplications便捷的应用软件，应用于拾料、装箱和堆垛Flexiblesolutions柔性解决方案Savesprogrammingtime节省编程时间Powerfulbuiltinapplicationstool强大的植入工具Integratedmachinevision集成机器视觉,ABBGroupDecember13,2019|Slide33,ForceControl力控制,Forcesensorinterface力传感器接口Superiordynamicresponsiveness出众的动态响应Processsupport支持工艺过程Assembly装配Grinding打磨Machining机械加工,Force/Torquesensor力/力矩传感器,Assemblyofatorqueconverter,ABBGroupDecember13,2019|Slide34,Summary-IRC5StrongPoints小结-IRC5的亮点,Worldclasspathaccuracyandcycletime顶级的路径精度和节拍Flexibleandpowerfulrobotlanguage-RAPID柔性和强大的机器人语言FlexPendanttheperfecttoolforteachingandoperation示教器-完美的操作工具SafeMovethetoolforleancelldesignandcollaborativeapplications精益单元和协同工作工具Widerangeofuserfriendlyprocessapplications广泛的应用PowerfulPCtoolsforeffectiveon-/off-linesupportandnetworkcommunication强大的在/离线PC工具和通讯工具,Lifetimeprofitability,ABBGroupDecember13,2019|Slide35,