SHSG-050-98 石油化工大型建设项目总体设计内容规定(英文).doc

The Chinese version of standards has precedence to their English translations which are only for internal reference.本英文版为内部资料，仅供参考，以中文版为准。China Petrochemical Corporation中国石油化工总公司SHSG-050-98Provision for Overall Design of a Large-scale Construction Project in Petrochemical Industry石油化工大型建设项目总体设计内容规定1998-05-18 issure1998-07-01 enforcementIssued by China Petrochemical CorporationChina Petrochemical CorporationProvisions for Overall Design of Large-scaled Construction Projects in Petrochemical IndustrySHSG-050-98Issued by China Petrochemical Corporation on May 18, 1998 andImplemented on July 1, 1998China Petrochemical CorporationProvisions for Overall Design of Large-scaled Construction Projects in Petrochemical IndustrySHSG-050-98Prepared by:Beijing Petrochemical Engineering Company under China Petrochemical CorporationBeijing Design Institute under China Petrochemical CorporationParticipated by:Shanghai Jinshan Petrochemical Engineering Company under China Petrochemical CorporationApproved by:China Petrochemical CorporationDate for Implementation:July 1, 1998Document of China Petrochemical CorporationZhongshihua 1998 Jianzi No. 194Notice on Issuance of“Provisions for Overall Design of Large-scaled Construction Projects in Petrochemical Industry”Each subordinate company, general plant, plant, institute:It is now approved to issue the “Provisions for Overall Design of Large-scaled Construction Projects in Petrochemical Industry”, which will be implemented starting from July 1, 1998. It is concurrently put an end to the previous document-the “Provisions for Overall Design of Large-scaled Construction Projects Prepared by China Petrochemical Corporation (tentative)” (Zhongshihua 1991 Jianzi No. 194).This provision is under the management of the Engineering and Construction Department of our Corporation. For any problems and comments from each organization during implementation, please feed back to the Engineering and Construction Department of our Corporation in time.China Petrochemical Corporation May 18, 1998 Content1.General Provisions72.General Description92.1 General92.2Site and conditions for building up a plant112.3 Construction scale and product scheme112.4 General process flow in the whole plant122.5Supply of raw materials, fuel and auxiliary materials132.6Subject table, design division132.7Management system of the whole plant and total staff establishment142.8Status of depending on society and enterprise142.9Major modifications on feasibility study report152.10Main technical and economical indexes152.11Existing problems and suggestions153.Production plant (describe them separately by plant)163.1General163.2Specification of products, by-products, raw materials, catalysts, chemical products, utility supplies163.3Consumption (or yield) quota and consumption (or yield) quantity173.4Condition of battery limit173.5Automatic control183.6Equipment183.7Packaging and end product warehouse193.8Architecture and structure203.9Environmental protection203.10 Labor safety and health203.11Others203.12Plant technical and economic index214.Layout transportation224.1General plane layout in the zone of plant224.2 Vertical arrangement of plant zone244.3 Plant transportation244.4 Main technical and economic index of general layout255. Utility supplies and accessories265.1Water supply and drainage265.2 Heating285.3 Heating, ventilation and air conditioning305.4 Process and outdoor heating pipe305.5 Power supply and distribution315.6 Telecommunication335.7 Automatic control for utility and accessories345.8 Air separation station345.9 Air compression station365.10Refrigerating station375.11Central laboratory385.12Heat exchange station395.13Flare System395.14Enterprise management system405.15Waste water treatment plant415.16Waste slag yard425.17Maintenance435.18Buildings and structures446. Storage and Transport System466.1 General466.2 Plant-wide warehouse466.3 Tank Farm477. Environmental Protection498. Labor Safety and Health519. Fire Fighting529.1 General529.2 Composition of main units of the whole plant and fire hazard classification529.3 General lay-out and roads for fire fighting529.4 Plant-wide fire fighting facilities529.5 Fire fighting design of production units539.6 Design of fire fighting for auxiliary production facilities549.7 Fire fighting management system and main management measures5410. Administration and Living Facilities5511. Preliminary Schedule of Project Construction Progress5612. Preliminary Budgetary Estimate for Project5613. Supplementary Provisions56Appendix A - Table of Relations between Overall Design Institute and Unit Design Institute for Conditions in Overall Design Phase1.General Provisions1.0.1 This Provision is established especially to control the engineering and design scope of large-scale construction projects in petrochemical industry, determine the design criteria, design principle and specification, optimize the general layout and the design scheme for utility supplies, realize the control targets in general process flow, general layout, total staff establishment, overall schedule and total investment of the construction project, increase the investment efficiency, coordinate and unify the contents and depth of document for overall design.1.0.2 This provision is applicable for many design institutes who will participate in newly-built large construction projects in petrochemical industry. For the construction project in which many production plants and auxiliary facilities need to be renovated and expanded or the project for which the owner requests to make an overall design, this provision shall be referred to during the implementation.1.0.3 The overall design document shall be prepared according to the approved feasibility study report. When imported technologies are adopted in the construction project, the overall design document shall be finished within 3 months after the process production technology principle is finalized and the contract is signed. If there is any major deviations between the overall design document and the approved feasibility study report, the reasons and bases for changes shall be explained.1.0.4 The following principles shall be adopted in the overall design:1Carry out the guiding ideology of low investment, high output and best actual economic result, and increase the level of localization based on the principle of being “active, stable and sound, reliable, and practical and realistic”;2Carry out the reform on plant design mode, and promote the integration of plants and outdoor location of plants; the location of auxiliary facilities shall be reasonable in economy, favorable for production, and easy in management；it is strongly recommended to make the utility supplies to be socialized. Promote the “clean production”, and pay attention to the environmental protection, increase the economic result and social result of the investment, ensure that the major index in the plant design are advanced and reasonable so as to make the plant design close to the level of similar international plants.1.0.5 The depth of overall design document shall reach to the extent that the design scope is explicit and all the individual items to be constructed are taken into consideration, and the overall design document can be used as the basis of fundamental design (preliminary design) for each individual item of the project after it has been reviewed and approved. The following contents must be fulfilled in the overall design:One decision: decide the subjects of design and design division.Two balances: material balance in the whole plant; fuel and energy balance in the whole plant.Three unifies: unify the design guiding ideology; unify the technical standard; unify the design bases (such as meteorological conditions, design data for utility supplies, size for raw material and auxiliary materials etc.).Four coordinations: coordinate the contents and depth of design and regulation relating to engineering; coordinate the design scheme for environmental protection, labor safety and health, and fire fighting; coordinate the design scope for utility supplies; coordinate the living facilities.Five finalizations: finalize the general process flow diagram; finalize the general plane layout; finalize the total staff establishment; finalize the overall schedule; finalize the total investment estimation.1.0.6 The Provision can not indicate all the major items of large-scaled construction projects in petrochemical industry, the items already indicated may not be included in each project. The design institute may make addition and reduction depending on the particular condition of the project.1.0.7 The Provision can not be used as the basis for internal discipline work division of design organization, nor be used as the basis for making up the volumes and chapter and section in each volume of the design document. It can be determined according to the particular conditions, but the complete design has to be reach to and meet with the depth of this provision.2.General Description2.1 General2.1.1 General for construction projectThe following main contents shall be included:1. Project name and construction location 2. Content of project. It describes the description of production plant and construction scale in the construction project and briefly describes the complete utility supplies and auxiliary facilities. 3. The system of construction project. It describes the operation management and financial resources etc.2.1.2Design basisIndicate the document of relevant design basis (including the description, number and date of the document. It is better to use the important one as the appendix to the overall design):1. The feasibility study report and its approval document.2. The environmental impact report that has been approved.3. Decision on major issues of overall design made by the competent department and owner (such as important minutes of meeting, approval documents). 4. Planning information of the district in which the construction project is located.5. Intent agreement for off-plant project.6. The relevant agreement signed with the relevant department for the project which is dependent on society and existing enterprise.7. The import contract and minutes of meeting signed with foreign companies for each import project (plant) etc.8. Relevant documents such as financial resources, mode of loan and agreement etc.9. Design contract. 10. Other important documents.2.1.3Design principle and relevant regulationsIn accordance with the relevant national guidelines and policies and combined with specific conditions of the construction project, describe some major principles on design which should be adhered to in this project, and focus shall be put on the following points:1. Principle on integration of production plant, outdoor location.2. Principle on socialization of utility supplies.3. Principle on selection of process technological principle, determination of engineering technology standard, extent of importing foreign technology and localization (separate description by process plant) etc.4. Principle on automation level of production plant, utility supplies and auxiliary equipment and selection of instrument and control system, regulations on design of power supply and gas supply for instrumentation etc.5. Principle on design of size, standard, layout and other data for utility supplies, auxiliary facilities and non-production facilities etc.6. Principle on setting up mechanical repair, electrical repair and instrument repair.7. Countermeasures in prevention and cure of contamination.8. Principle on design of administration and living facilities.9. Principle on design of safety (including fire fighting) facilities. 10. Unified regulations on design of storage and transportation. 11. Regulation on selection of engineering and design standard.12. Principle on work division in the area for battery limit of plant design and overall design.2.2Site and conditions for building up a plant2.2.1General conditions for the siteDescribe the following contents and geographic location drawing and region location drawing are attached with:1. Geographic location and regional location of plant, and general conditions of the region. 2. Local natural conditions, including engineering geology, hydrogeology, meteorological conditions and earthquake intensity etc.3. Local traffic and transportation status.4. Location of production zone, living quarter, and construction zone. 5. Land occupied by the whole plant and status of removal of existing village (or residential area). 6. District planning. Briefly describe the current situation and development plan of the district and city, coordination and support conditions in the district and living welfare facilities. Note: When the general description and the general layout are not shipped in the same batch, it is better to attach the general plane layout to this section. 2.2.2Conditions for building up a plantDescribe the status of fundamental facilities and development plan such as water supply, power supply, steam supply and telecommunication etc. that are available for the project, and raw materials, fuel supply, construction conditions etc.2.3 Construction scale and product scheme2.3.1Construction scale Briefly describe the description, size, annual production hours, process technology route and technology source of production plant, utility supplies and auxiliary facilities (respectively list the country and company name of patent holder and engineering contractor, including the scope of introduced technology and degree of localization). The summary of process technological principle and technology source (table 2.3.1) shall be attached in the description of construction scale. Table 2.3.1 Summary of Process Technology Principle and Technology SourceNo.Description & size of plantAnnual production hoursProcess technological principleTechnology sourceremarks2.3.2Product scheme. Briefly describe according to plant the description, output, commodity quantity of product, main by-products and intermediate products. If there are several product schemes, they should be indicated separately. The summary of product schemes (table 2.3.2) is attached herewith.Table 2.3.2 Summary of Product SchemesNo.Description of product (by-product)Output(t/a)Commodity quantity (t/a)RemarksX X plant1X X2X X2.4 General process flow in the whole plant 2.4.1Description of the general process flow in the whole plant.2.4.2Brief description of the material balance between plants in the whole plant (attached with the material balance drawing of the whole plant).2.4.3Brief description of the material balance of the whole plant (attached with the material balance drawing of the whole plant).2.5Supply of raw materials, fuel and auxiliary materials 2.5.1Raw materials and fuelDescribe according to plant the annual consumption of raw materials, fuel and auxiliary materials, consumption for operation, sources, and method of transportation to the plant. The main raw materials, fuel and auxiliary materials consumption table (table 2.5.1) is attached herewith. Table 2.5.1 Raw Materials, Fuel and Auxiliary Materials Consumption TableNo.DescriptionMain sizeAnnual consumption(t)Consumption for operation(t)SourceMethod of transportation to plant2.5.2Auxiliary materials like catalyst, adsorbent, desiccant etc.Describe by plant the description, main size, annual consumption, single filling quantity and source of auxiliary materials like main catalysts, adsorbents, desiccatives etc. The consumption table of auxiliary materials like main catalysts, adsorbents, desiccatives etc. is attached herewith (table 2.5.2).Table 2.5.2 Consumption Table of Auxiliary Materials like Main Catalysts, Adsorbents, Desiccant etc.No.DescriptionMain sizeAnnual consumption (t)Single filling quantity (m3)sourceRemarks 2.6Subject table, design division2.6.1Subjects in the whole plant and design divisionIndicate the projects inside and outside the plant battery limit in the scope of investment of this project. The projects which are dependent on the society or enterprise, but need to be reconstructed and expanded should also be included. The table for subjects in the whole plant and design division (table 2.6.1) is attached herewith.Table 2.6.1 Table of Subjects in the Whole Plant and Design DivisionNo.Description of projectDesign organizationRemarks2.7Management system of the whole plant and total staff establishment2.7.1Main principle on plant management system and setting up of staff2.7.2Plant organization2.7.3The working shifts and annual operation days for various production and auxiliary production posts.2.7.4The total staff establishment of the whole plant, including the staff for administration and production posts. The table of total staff establishment of the whole plant is attached herewith（table 2.7.4）.Table 2.7.4 Table of Total Staff Establishment of the Whole PlantNo.Name of department or plantWorking shiftStaff establishment (person)Remarks2.8Status of depending on society and enterpriseDescribe the contents of depending on society and enterprise. If there is any project of dependence that needs reconstruction and expansion, the current status of the project should be explained.2.9Major modifications on feasibility study report2.9.1Describe the contents of the modifications, including:1. Modification of subjects of design.2. The process technology, technology source, engineering and design, imported equipment of the main plant should be compared with the relevant portion in the feasibility study report. 3. Describe the scheme of utility supplies and associated installation, changes in size.4. Other modifications.2.10 Main technical and economical indexes2.10.1Indicate the summary of main technical and economical indexes (table 2.10.1).Table 2.10.1 Summary of Main Technical and Economical IndexesNo.Name of project (index)UnitQuan.Remarks1Main products and by-productsIncluding export:2Main raw materials and auxiliary materials3Fuel 4Consumption of power and utility supplies (indicate separately consumption of fresh water, electricity, steam, circulating cooling water, demineralized water, instrument air, plant air, nitrogen etc.)If there are any different grades, indicate them separately based on the different grades5Area covered by the whole project (indicate separately the area covered by plant, area covered by outside project, area covered by living quarter), area of rented land etc.6Transportation volume (incoming/outgoing)7Sewage volume flowing into sewage treatment plant and sewage discharge volume after treated.8Total staff establishment9Total i