荷载600LBS置物架规范Generalspecificationfor600lbswireshelving

置物架通用规范（6001BS）WIRE SHELVING GENERAL SPECIFICATIQ6D01BS1 .目的 Purpose明确置物架的具体标准与要求。Identify the standards and requirements for Wire shelving.2 .适用范围 Available range此规范仅适用于荷载 600lbs的置物架系列产品。The specification only applies tthe seriesof wire shelving which load capacity 00lbs3 .产品介绍 Product introduction置物架由层板(WIRE SHELF)、立柱(POST)、塑胶卡套(CONDUCTIVE COUPLERS)、立柱盖(CORNER CAP及其它可选择配件组成，产品各主要部件的名称、规格、功能及其它可选择配 件的详细情况如下：Composition: wire shelf, post, conductive couplers, corner cap and some optional accessories.Introduction: name, specification, feature and other accessories.3.1 网格层板Wire shelf3.1.1 外形如图 As shown as follows3.1.2 网格常用规格 Common categories of wire shelfLENGTHEN 24” , 30 ” , 36 ” , 42 ,侬” ,54 ” , 60 ”WIDTH:24”网格规格可根据客户的要求组合，或重新设计。The categories of wire shelf should be assembled or redesigned according to the customequest.3.1.3 焊接强度必须满足第4条及第7条的要求。Weld strength have to satisfy section 4& s needs3.1.4 锥套 1 inch seamed shelf collar外形如图 Shapes as follows3.1.5 置物架网格层板的作用：和塑料卡套、立柱装配后，承担托起货物的作用。Feature of wire shelf: After assemble with tapered plastic collar-splits and posts, could be load weight.3.2 塑料卡套 Tapered plastic collar-split3.2.1 卡套由两个半卡套组成：扣在立柱上，使网格固定在预定位置。Two half tapered plastic collar-splits form one tapered plastic collar-splits: Snaps onto posts and holds3.2.2 作用 feature：主要的承载部件the main load part3.3 立柱 Post3.3.1 立柱图如下 The figure as follows:3.3.2 常用规格如下 Common categories as followsLength: 6 14”, 18“ 24“ 32“ 34“ 36“48“ 54“ 60“63“72“ 74“78 8,6；96”厚度规格 Thickness categories 1.2mm外径 O.D.: 0.984”3.3.3 安装增量：25.4mm(1inch)Posts allow mounting in 1 increments.3.3.4 长度允许偏差：+/-7.62mm (0.3inch)。Length dimensions have tolerances thickness of +/-0.33.3.5 刻字：立柱每英寸的安装增量均需要激光印字或者丝印清晰的数字编码。Lettering: Post need laser printing or silk screen clear digital coding in per inch increment.3.4 可选择配件 Accessories & Components3.4.1 脚轮Resilient SternCASlerStem Casterw/Brnke ,J承载：600磅/层Load capacity: 600lbs / wire shelfDimension: 5Material: PC作用：置物架使用万向脚轮，有两个万向脚轮带锁装置两个不带锁装置。和立柱装配后，在 不被锁的状态下，能自由的滑动。Function: The wire shelving assembles with swivel casters, there are two stem casters w/brake and two stem caster without lock. After assemble with posts, the caster unlocking could be sliding freely.3.4.2 LEVELING FOOT PLAT水 平调节脚3.4.3 FOOT GUIDE安装在与地接触的立柱上，保护地面不被划伤。Protect floor surfaces.Foot GuideP用迂及工Hoorsurfaces3.4.4 POST CONNECTORE两个立柱竖直的连接在一起。Join 2 posts together vertically.3.4.5 POST CLAMP 把两个立柱水平的连接在一起。Join 2 posts together side by side.Pust Clan中Mns 2 R5 方 together side by3.4.6 CORNER CAP立柱盖子，在没有连接的立柱端部使用，既美观又安全。Cover shelf cornersin absence of posts.名&酎Corner CapCo阳母 sh3f comers in a/isence of posts3.4.7 ZINC PLATED BASKE咻在置物架外面增加储物空间.Increase the storage room.3.4.8 DONUT BUMPER:地脚缓冲垫3.4.9 LABEL HOLDER：标签挂牌3.4.10 CHROME SHELF DIVIDER（镀铭层板隔板）：分割储物空间 Divide the storage roomChrome ShellDivider3.4.11 1inch& 4CHROME SIDE AND BACK LEDG敏铭侧板和背板）：防止物体从置物架掉落。Protect the objects3.4.12 CHROME EXTENDED HANDL 艘铭把手Qliroiiie-Extended Handle3.4.13 ANTI-STATIC CHAIN:防静电链条For grounding applications90o angle(included with add-on orders)Steel S-HooksX.Anti-Static ChainFor groundingapplfcaitons3.4.14 STEEL S-HOOK快速的把两个装配连接在起Speedy assembly of add-ons. In tandem or at aSpeedy aasembly of add-ons, in tandem or at a SET angleinciiKled with add on orders3.4.15 CHROME ENCLOSURE PANEL镀铭侧板)：只用于工业用置物架For industrial wire shelvingonly.ChromeEnclosure PanelFor industnaf m旭whnMng onfyPP垫板 pp Shelf Liner4 .置物架的要求Demand4.4 安全要求Safety4.1.1 置物架中所涉及到的化学原料必须符合Rosh标准。All the chemical materials must meet Rosh standards.4.1.2 要通过 NSF认证。Pass NSF4.1.3 置物架单层网格承重能力达到最大时，不能被破坏，该破坏包括：塑性变形、脱焊及从货架上脱落等。The load capacity is the largest, the wire shelf cant be destroyed, and the damage includes: plastic deformation, desoldering and fell from the shelf, etc.4.1.4 置物架的所有外露面不能有尖角、毛刺等缺陷。No burs or sharp edges allowed.4.1.5 塑料卡套能使网格牢固的在预定位置，承重达到最大时，没有塑性变形、开裂等永久性的破坏发生，且网格和立柱没有相对的位移。Tapered plastic collar-split make the grid at the predetermined position, and if the load is maximum bearing, no plastic deformation, cracking and other permanent damage has occurred, and no relative displacement of the grid and pillar.4.2 功能要求Feature4.2.1 线材与线材之间采用电阻焊，线材与锥套之间采用二氧化碳气体保护焊。网格零部件 的焊接强度要满足如下要求。The weld between the wire and the wire use resistance welding, the weld between shelf collar and wire use carbon dioxide welding. Welding strength as follows序号number零/部件part焊接强度要求 welding strength接受标准ACCEPTANCE CRITERIA1线框架的焊接强度welding strength for wires 3/ 4.8 : 190LBS无脱焊 desoldering 6/ 4 : 350 LBS无脱焊 desoldering 6/ 4.5 : 369 LBS无脱焊 desoldering 6/ 4.8 : 376 LBS无脱焊 desoldering2锥套和线材的焊接强度welding strength for wire and shelf colla能够承重load capacity600lBS无脱焊 desoldering3单层网格的焊接强度welding strength for wire shelf能够承重load capacity600lBS无脱焊 desoldering4.2.4 稳定性：脚轮与水平面的差值w2.0mmStability: the distance between the caster and the horizontal plane is less than 2mm.5外观要求Appearance1.1 夕卜观颜色和客户要求致:The colour must meet the customer request.1.1.1 喷粉 Power coating表面的喷粉厚度要均匀一致。产品表面不能有明显地划痕、漏底、色差等缺陷；不能有明显的污渍、指纹等缺陷。The thickness of power coating must be uniform. The surface ddnave obvious defects such as scratches, hole, chromatic aberration and so on; ddrinave obvious defects such as stains, fingerprints and so on.1.1.2 镀铭 Chrome plated表面无异色、起皮、脱落等缺陷。Surface: without such defects as crack, peeling, colour deviation, and lifting, etc.1.2 锥套焊接在网格上后，有 LOGO的一面呈 45o向外。After welding the shelf collar to wire shelf, theLOGO in the shelf collar must have an angle ofollE,56结合强度Jhusi ,止str曰im thGB5270底层与基体,底品与裕层之间不允 避有任何分离.超层3铅F的钾度Hgt dnc mGBOOF 口丘林硬度值1tly:hHcincia HV了76。g盐水喷震刷忒spr ay t e si K6H)GB/TG461grade喷粉技术标准如下The tests of power coating as follows序号nmb st特性 Pr-tit.检剖标液或方法Test siand.ELrd smd iKthods接收杵JtACClPTOCE CRITERIA5保辰期Eht If 1 i大于二 2个月 the匕 th-an 12Trmthss粉用光滑度ftirn计加ss 3OFC TK 10. 21957格HI DE23-E3EET58M高温狼指 therms tabillw坞口皿旺4T51O0H专监E的窝T丽力Mirri无开裂 ni c：ra -kina10木；名健自力Ml心Tfl D33S-92a11正反冲击工匠二匕二七/匚七11三七二npac寸iSTl 02h4-99650i lbs12附音力【4EENFUt ) :erlAJHT D3359-S7IM% Q PdE13盐森测试5aLt Str8y KfifilctanceASTI Bl LT一翼JJUH.无4*%卬 rtil 1-Jtyl14校末厚度C口wtWng ThEnkn&sm Koer65 |lin-90kl itiIS妾捏木.、友事afew wtar，也ASH F983mz 5 / Eurnp&sn EM 71 f P bt t 9,1916固要求Lw再ct5-2P-25 C.一年one ytrF型7.3 网线焊接强度 weld strength for wire shelf7.3.1非破坏性测试采用扭力扳手测试Do nondestructive testing by torque wrench旋转扭力扳手，使其刻度显示需要的数值，然后进行测量。当焊接的两个线材直径不同时，采用压粗线，撬细线的方式。测量过程中，听到“啪”的声响后，表示焊接强度已经满足要 求。迅速撤去外力，避免造成永久性的损伤和变形。Rotating torque wrench, make it show the number according to need, then begin to teWtZhen the diameter of two welding wires is different, press the thicker, pry the thinner. When we hear pa sound, the weld strength has met the requirements. Quickly removed the external force, avoid to cause permanent damage and deformation.7.3.2破坏性测试 Do destructive testing在外力作用下，把焊接在一起的两根线材分开，焊接点有焊接溶合物，说明焊接强度合格； 相反，如果没有焊接溶合物，说明焊接强度不够，为不合格。Under the action of external force, separate the wires which is welding together, If there are some welding solvates in welding point, the weld strength is enough; On the contrary, no welding solvates, weld strength is not enough, we think that the weld is unqualified.welding point破坏前 before destructiveafter destructiveafter7.3.3线材与线材采取对焊，测试方法采取以对焊点为基准，进行30度折弯，对焊点不能在小于30度折弯的情况下脱焊，如下图示意:If weld two wires together by Butt weld, we can test weld strength as follows: taken on the basis of welding point and bend for 30 degrees, the welding point c a desoldering before the bending angle is not less than 30 degree, as follows:焊接点Welding point折弯前Before bending折弯后After bending7.4 承重测试 Load capacity test在单层网格放置额定的荷载。24小时后，网格变形量不大于5mm或者变形量大于5mm但是卸掉荷载后，变形量不大于5mm,均视为合格。Put rated load in the wire shelf. After 24hours, if the deformation is less than 5mm, or the deformation is more than 5mm, but put off the load off, the deformation is less than 5mm, we think that the weld is unqualified.7.5 稳定性测试Stability test7.5.1 直线性行走测试Moving in straight line test在100150N推力作用下，行走 50m,偏移中轴线小于1m为合格。Push the wire shelving with 100 150N, walk 50m, distance offset axis is less than 1m, pass.7.5.2 旋转测试 rotation test把置物架放于平台上，在力的作用下使其旋转，四个轮子都转动为合格。Put the wire shelving on platform, rotate it. All of the casters are rotating, pass.8.包装方案如下 Wire shelving packaging solution8.1 包装方案根据订单要求Packaging solution is according to the custonisirequest.8.2 产品不能破坏纸箱The product cant destroy the box.8.3 产品不能有损坏The product cart be destroyed8.4 箱喽信息清晰准确Have clear box ma.