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复合土工膜防渗施工工艺原理及施工工艺流程中英文翻译Compound geomembrane anti-seepage construction process principle and construction process in both Chinese and English translation 1、 复合土工膜施工工艺原理1, composite geomembrane construction technology principle 复合土工膜是一种土工合成材料,具有较好的防渗效果,一方面将复合土工膜铺设在需要进行防渗处理堤段坡面上,利用自身的连接形成一整体坡面防渗体,另一方面使坡面铺设的复合土工膜的下部与坡脚垂直防渗墙进行连接,使复合土工膜与坡脚防渗墙形成一整体,另外,复合土工膜上部与压顶路肩梁相接,使堤基垂直防渗墙,坡面复合土工膜,堤顶压顶砼形成一个整体完全封闭的防渗体系。Composite geomembrane is a kind of geosynthetic materials, good anti-seepage effect, on the one hand, the composite geomembrane laid side slope in some seepage prevention treatment is required to use their connections to form a whole slope seepage prevention body, on the other hand to make the bottom of the slope surface of composite geomembrane laid connection with slope toe vertical cut-off wall, composite geomembrane and slope foot cut-off wall to form a whole, in addition, composite geomembrane upside and coping shoulder beam, the vertical cut-off wall in the dam foundation and slope of composite geomembrane, new coping completely closed anti-seepage concrete forming a whole system. 2、复合土工膜施工工艺流程2, composite geomembrane construction process 在复合土工膜铺设前,大堤迎水面土方填筑及坡面修整完毕,坡面平整度、压实度均达到设计要求并经监理工程师验收合格后方可进行复合土工膜的铺设,本工程复合土工膜铺设的工艺流程如下图2:Before composite geomembrane laying, levee meet the earthwork filling and slope surface dressing, slope surface roughness, degree of compaction shall meet the design requirements and the supervision engineer acceptance rear can for composite geomembrane laid, composite geomembrane laid the technological process of this project are as follows in figure 2: 三、复合土工膜施工方法Three, composite geomembrane construction method 1、 施工准备1, the construction preparation 1)复合土工膜材料质量检测 本工程所用复合土工膜为两布一膜针刺复合土工膜,是国家经贸委公布重点土工合成材料生产企业);企业,湖南湘维有限公司生产产品,使用前委托南京水利科学研究院实验中心对产品的各项技术指标进行检测,各项指标均符合标准规定和设计要求。1) composite geomembrane materials quality testing this project used composite geomembrane to two cloth membrane composite geomembrane, is published by the state economic and trade commission key geosynthetic materials production enterprises); enterprise, hunan hunan d co., LTD production product, entrusted by nanjing before use water conservancy science research institute technical indicators of experimental center of product testing, the indicators are in line with the prescribed standards and design requirements. 2)堤坡的清理、平整场地,清除一切尖角杂物,欠坡回填夯实、富坡削坡挖平后经监理验收合格,为复合土工膜铺设提供工作面。2) clean up of dike slope and flat field, remove all sharp corners, owe rich backfill compaction of the slope, slope cutting slope dig flat after supervision acceptance, for composite geomembrane laying face. 3)土工膜场内拼接 为了施工方便,保证拼接质量,复合土工膜应尽量采用宽幅,减少现场拼接量,施工前应根据复合土工膜幅宽、现场长度需要,在厂内剪裁,并拼接成合符要求尺寸的块体,卷在钢管上,人工搬运到工作面铺设。3) geomembrane field joining together in order to convenient for construction, ensure the quality of stitching, composite geomembrane breadth should be adopted as far as possible, decrease the scene splicing, before construction should according to the requirements of the composite geomembrane width, length, cut in the factory, and spliced into the required size of the block, to roll on the steel pipe, manual handling to the face. 2、复合土工膜的铺设2, the laying of composite geomembrane 1)复合土工膜的铺设方法1) the composite geomembrane laid method 复合土工膜铺设分齿槽坡脚平台铺设、坡面铺设两个部分,齿槽坡脚平台铺设结构形式见大样图A,该项工程应在堤基垂直防渗墙施工结束,齿槽开挖符合要求,坡脚平台验收合格后进行。铺设方法:沿防渗墙轴线方向水平滚铺。坡面铺设在坡面验收合格后,从堤顶向堤脚沿垂直于堤轴线方向缓慢展铺到坡脚处与坡脚平台铺设丁字形相接。Composite geomembrane laid the cogging, slope, slope toe platform laid laid two parts, tooth trough slope toe platform laying structure see details A, the project should be at the end of the vertical cut-off wall construction in the dam foundation, the tooth groove excavation conforms to the requirements, after the acceptance of the slope toe platform. Laid method: along the axis direction of horizontal cut-off wall. Upon the acceptance of spread in slope, slope toe from new slowly along the direction perpendicular to the axis of the dike exhibition shop to the slope and slope toe platform laid into the crowd. 2) 复合土工膜的铺设技术要求2) composite geomembrane laying technology requirements 铺设应在干燥和暖天气进行,为了便于拼接,防止应力集中,复合土工膜铺设采用波浪形松驰方式,富余度约为1.5%,摊开后及时拉平,拉开,要求复合土工膜与坡面吻合平整,无突起褶皱,施工人员应穿平底布鞋或软胶鞋,严禁穿钉鞋,以免踩坏土工膜,施工时如发现土工膜损坏,应及时修补。Laid shall be carried out in a dry and warm weather, in order to facilitate splicing, prevent stress concentration, composite geomembrane laying adopts wavy relaxation method, degree of surplus is about 1.5%, spread out in a timely manner after flattening, and required composite geomembrane with slope surface level off, without ridges fold, construction personnel should wear cloth shoes with flat or soft rubber shoes, it is forbidden to wear cleats, in order to avoid stepping on geomembrane, if discover geomembrane during construction, should be repaired in a timely manner. 3、复合土工膜的拼接3, composite geomembrane splicing 1)本项目采用两布一膜复合土工膜,焊接采用热熔焊法施工,拼接包括土工布的缝接、土工膜的焊接,为了确保焊接质量,焊接应尽量在厂内进行,但为了施工方便,复合土工膜幅宽又不应太宽,必须在施工现场拼接。1) this project USES two cloth a membrane composite geomembrane, heat welding method is used for the welding construction, stitching including geotextile, geomembrane welding seam, in order to ensure the welding quality, welding should be carried out within the factory, but for the sake of convenient construction, composite geomembrane and width should not be too wide, in the construction site must be joining together. 2)复合土工膜焊接质量的好坏是复合土工膜防渗性能成败的关键,所以务必做好土工膜的焊接,确保焊接质量,因此,土工膜焊接应由生产厂家派专业技术人员到现场操作,指导,培训,采用土工膜专用焊接设备进行。本工程土工膜焊接采用ZPR210V型热合土工膜焊接机,土工布采用手提式封包机缝接,2) composite geomembrane welding quality is key to the success or failure of the composite geomembrane anti-seepage performance, so be sure to prepare geomembrane welding, ensure the welding quality, therefore, geomembrane welding should be by the manufacturer to send professional and technical personnel to the site operation, guidance, training, and USES the geomembrane is special welding equipment. The geomembrane welding engineering adopts ZPR - 210 v bounding geomembrane welding machine, geotextile used portable sealing machine stitched, 3)本项目两布一膜复合土工膜焊接流程:3) this project two cloth membrane composite geomembrane welding process: 4)焊接工艺:第一幅土工膜铺好后,将需焊接的边翻叠(约60cm宽),第二幅反向铺在第一幅膜上,调整两幅膜焊接边缘走向,使之搭接10cm。4) welding process: the first picture of geomembrane laying good after, will need to welding the side fold (about 60 cm wide), second picture reverse shop on the first film, adjust the welding edge towards the two membrane, lap 10 cm. 5)焊接前用电吹风吹去膜面上的砂子、泥土等脏物,保证膜面干净,在焊接部分的底下垫一条长木板,以便焊机在平整的基面上行走,保证焊接质量,正式焊接前,根据施工气温进行试焊,确定行走速度和施焊温度,一般掌握行走速度1.52.5m/s,施焊温度为220300 0C。拼接焊缝两条,每条宽10mm,两条焊缝间留有10mm的空腔,用此空腔检查其焊缝质量。5) before welding with a hair dryer to film on the surface of the sand, mud and other dirt, assure film surface is clean, the welding part of the pad under a long board, so that the welding on the flat base, ensure welding quality, welding before formally, according to the trial welding construction temperature, and determine the walking speed and welding temperature, average walking speed of 1.5 1.5 m/s, welding temperature is 220 300 0 c. Splice weld two, each of the 10 mm wide, with 10 mm cavity between two weld, using this cavity to check the welding quality. 4、复合土工膜的锚固4, composite geomembrane in the anchorage 1) 复合土工膜的锚固分上部与路肩梁的锚固,下部与垂直防渗墙的锚固,复合土工膜上部锚固采用在路肩梁基础底部嵌固足够长度复合土工膜,现浇砼压盖形式,其结构形式见大样图B。复合土工膜下部锚固与垂直防渗墙外侧,在射水造墙施工结束后向墙顶修整到设计高程,然后在防渗墙临河侧沿轴线方向挖宽深20cm30cm的一条沟槽,使射水造墙外壁形成一个30cm深垂直平面,铺设复合土工膜时将复合土工膜锚固在该垂直平面上,在沟槽内防渗顶及坡脚平台浇砼盖板,其结构形式见大样图A。1) composite geomembrane anchor points at the top of the shoulder beam with anchor, bottom and vertical cut-off wall anchor, composite geomembrane upper anchor used in shoulder beam at the bottom of the base built in enough length of composite geomembrane, cast-in-place concrete gland form, its structure form B to see details. Compound geomembrane lower anchorage and vertical cut-off wall lateral, at the end of the water jet made wall construction to the wall finishing to the design elevation, then along the axis direction in linhe lateral diaphragm wall dig deep wide x 20 cm by 30 cm of A groove, the water jet made wall to outer wall forming A vertical plane, 30 cm deep composite geomembrane to composite geomembrane laid anchor in the vertical plane, at the top of the groove in the seepage control and slope toe platform casting concrete cover plate, its structure form to see details. 2)锚固的技术要求 锚固好坏,关系到能不能组成一个封闭防渗体,下部锚固应待此段防渗墙施工完毕,并经监理验收批准后方能进行。上部锚固待下部锚固,坡面复合土工膜铺设,拼接,保护层施工后浇砼完成。2) by anchor the technical requirements of good or bad, can relationship to form a closed seepage prevention body, the lower anchor should be for the period of the construction is completed, and approved by the supervision acceptance rear can perform. Upper anchorage for lower anchorage, slope surface composite geomembrane laid, splicing, after pouring the concrete protective layer construction completed. 5、上垫层及预制块铺设5, the cushion layer and the precast block is laid 复合土工膜的上面均匀铺设5cm卵石垫层,找平拍实后铺设10cm砼预制块。坡面复合土工膜铺设合格后应及时铺上垫层压盖,防止风吹及复合土工膜暴晒老化,同时做好砼预制块铺砌,加强复合土工膜的保护。Composite geomembrane evenly laid 5 cm above the pebble bed, laid 10 cm after leveling take solid concrete precast blocks. Slope qualified compound geomembrane laid should be in a timely manner after the cushion on the shop gland, prevent wind and composite geomembrane insolate ageing, make concrete precast block pavement at the same time, strengthen the protection of the composite geomembrane. 复合土工膜施工质量控制包括进场原材料质量控制、施工操作过程控制、施工完质量检测。Compound geomembrane arena construction quality control including raw materials quality control, construction process control, quality inspection. 1、原材料质量控制 进场的复合土工膜必须有厂家提供的合格证书,性能及特性指标和使用说明书。否则不能用于工程施工,本工程所用的是两布一膜针刺复合土工膜,设计复合土工膜技术参数为:设计克重900g/m2,膜厚0.5mm,垂直渗透系数10-12cm/s。复合土工膜进场后,随机抽取复合土工膜对其性能指标委托南京水利科学研究院实验中心进行复测,复测结果全部合格。1, raw material quality control approach of compound geomembrane must have the factory provide certificate of quality, performance and characteristic parameters and operating instructions. Otherwise can not be used in engineering construction, the project is used in the two cloth a membrane needle-punched composite geomembrane, composite geomembrane design parameters as follows: design, weighing 900 g/m2, film thickness 0.5 mm, vertical permeability coefficient, 10-12 cm/s or less. Composite geomembrane approach, random composite geomembrane to its performance indicators to entrust nanjing national institute of water conservancy scientific experiment center for repetition, repetition measurement results are all qualified. 2、施工操作过程控制 复合土工膜铺设前编好施工组织设计,说明铺设方法和技术措施,经监理批准后方使用,施工人员均应穿平底布鞋或软胶底鞋进行铺设,严禁穿钉鞋以防踩坏土工膜,做到随铺随压,复合土工膜铺设要与保护层铺设相协调。拼接中复合土工膜焊缝质量是拼接关键,施工中尤其要加强接缝检测,检测方法有一目测法、二现场检漏。目测法:复合土工膜焊接好后,观察有无漏接,接缝是否烫损,有无褶皱,是否拼接均匀等。现场检漏 采用充气法对全部焊缝进行检测,焊缝为双条,两条之间留有约10mm的空腔,将待测段两端封死,插入气针,充气至0.05mpa0.20mpa,静观0.5min,观察真空表,如气压无下降,表明不漏,焊缝合格,否则要查找原因及时修补。复合土工膜上下部锚固是重要的环节,严格按施工图纸并经监理验收后施工。2, construction process control composite geomembrane laid before make up construction organization design, specification laid method and technical measures, approved by the supervising rear use, construction personnel shall wear cloth shoes with flat or soft rubber soled shoes were laid, it is forbidden to wear spiked shoes trampled geomembrane in case, do it with the shop along with the pressure, composite geomembrane laid to coordinated with protective layer laying. Composite geomembrane splicing in the weld quality is key to joining together, especially in the construction to strengthen the joint detection, the detection method has a visual method, the second leakage on site. Visual method: compound geomembrane welding, observe whether miss, whether joint iron loss, presence of fold, whether stitching uniform, etc. On-site detection, leak detection by the method of aeration, all weld seam for the article, with about 10 mm between each two cavity, and will be sealed on both ends of the section under test, insert gas needle, inflatable to 0.05 mpa to 0.20 mpa, 0.5 min wait and observe the vacuum table, such as the pressure falls no, that doesnt leak, weld qualification, or to find reasons for repair in time. Compound geomembrane upper anchorage is an important link, in strict accordance with construction drawings and the supervision of acceptance after construction. 3、施工完质量检测。施工完质量检测主要是抽样检测 ,施工每约1000m2取一试件,做拉伸强度试验,要求强度不低于母材的80%,且试样断裂不得在接缝处,否则接缝质量不合格。整个工程共使用复合土工膜45000m2左右,现场共抽取焊缝试样43组,作拉伸强度试验,经检测合格率100%,焊缝质量合格。3, construction quality inspection. Construction finished sampling test quality detection is mainly, each of about 1000 m2 in a specimen, tensile strength test, the required strength of less than 80% of the parent metal, and the sample fracture, may not be in the joint seam quality are not qualified. The whole project using the composite geomembrane is around 45000 m2, the scene a total weld sample groups, 43 for tensile strength test, after testing qualified rate 100%, and the quality of weld is good.
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